Non-electric Control Cables

When you need control cables that operate without the complexity of electricity, non-electric control cables are the solution. These cables offer various applications across industries where electrical systems are not an option or manual control is necessary. Whether you’re in manufacturing, automotive, aerospace, or other critical sectors, these cables address key pain points with cutting-edge design and performance. 

Conductor Material

Stainless Steel, Galvanized Steel, Copper Alloy 

Insulation Material

PVC, TPE, Polyurethane, Nylon 

Voltage Rating

Not applicable (mechanical control) 

Temperature Range

-40°C to +120°C (depending on insulation material) 

Fire Resistance

Flame Retardant (UL-94 V-0 rated) 

Product Description

Non-electric control cables are built to withstand extreme conditions. Whether you need to operate machinery in harsh temperatures, corrosive environments, or heavy-duty industrial settings, these cables are designed for maximum durability. Made with high-quality materials like stainless steel or flexible plastics, they resist wear, fatigue, and environmental damage, ensuring long-lasting, reliable operation. 

Water Resistance

IP67 (Submersible, waterproof) 

UV Resistance

UV Stabilized (suitable for outdoor applications) 

Cross-sectional Area

0.5 mm² to 10 mm² (varies by application) 

Sheath Material

PVC, TPE, Rubber, Nylon 

Armoring

Steel Wire Braided, Stainless Steel Mesh 

Current-Carrying Capacity

Not applicable (mechanical operation, no electrical current) 

Flexibility

High flexibility with multi-strand conductors for tight bending radius 

Cable Size

Customized based on application (from 3mm to 20mm) 

Outer Diameter

4 mm to 20 mm (depends on cable design and application) 

Mechanical Protection

Impact-resistant, abrasion-resistant outer sheath 

Standards Compliance

ISO 6722, UL 758, RoHS, CE, UL-94 V-0 (flame retardancy) 

Technical advantages

When precision is key, non-electric control cables provide smooth and responsive movement. These cables are engineered to transmit force or motion with high accuracy, which is crucial for applications such as throttle control, steering, and machine operation. With a low tolerance for slippage, they ensure precise control over mechanical systems, offering you the exact response needed for critical tasks. 

Unlike electric cables that require complex maintenance or troubleshooting, non-electric control cables offer a simpler, more reliable alternative. With fewer components to manage, you reduce the need for costly repairs and downtime. These cables are engineered to operate without electrical signals, minimizing failure points and providing a straightforward solution for industries that need high reliability without the complexity of electronics. 

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Industrial Applications

Nuclear Power Plants

For manual valve control and critical safety systems, ensuring reliable operation without electrical interference. 

Military

Used in tactical vehicles, aircraft, and naval vessels for critical control systems in combat and operational settings. 

Oil and Gas

In pipeline control, valve actuation, and rig equipment, providing reliable performance in high-pressure environments.

Power Generation

Applied in turbine control, mechanical linkages, and switchgear systems, ensuring manual override and fail-safe operations.

Robotics

Utilized in industrial robotic arms for precise movement control, requiring minimal electrical components and high reliability. 

Elevators & Escalators

For precise mechanical control of movement, speed, and safety mechanisms in vertical transport systems. 

Tailored Non-Electric Control Cables for Critical Applications

Nonelectric control cables can be customized to meet various needs, from automotive systems to industrial machinery. They are adaptable to various applications, including manual controls, remote operation systems, and more. Whether you’re looking for cables for throttle, brake, clutch, or actuator control, these cables can be engineered for maximum efficiency and performance in any specific scenario. 

Non-electric control cables are designed to meet safety standards and ensure compliance with industry regulations. Their mechanical nature eliminates electrical hazards, making them ideal for high-risk environments where electrical systems may pose a danger. Additionally, they provide enhanced safety by ensuring manual control, especially in critical situations where automated or electrical systems might fail. 

Having Doubts? Our FAQ

Check all our Frequently Asked Question

How do Frigate's non-electric control cables maintain precision under high load conditions?

Frigate’s non-electric control cables are designed with reinforced stainless steel cores and advanced lubrication systems to reduce friction and ensure precise force transmission even under high loads. This engineering ensures that the cables maintain accuracy without degradation, even in demanding applications such as automotive and industrial machinery. 

What materials are used to construct Frigate's non-electric control cables to enhance their durability in extreme environments?

Frigate constructs our control cables using corrosion-resistant materials such as stainless steel, galvanized steel, and high-performance thermoplastics. These materials ensure the cables perform reliably in extreme temperatures, high humidity, and chemical exposure, making them suitable for use in harsh industrial and automotive environments. 

How do Frigate's non-electric control cables minimize slippage during operation?

Frigate’s non-electric control cables’ precision is enhanced by using tightly wound, multi-strand cores combined with high-friction liners. This design minimizes slippage, providing reliable control in applications like throttle, clutch, or brake systems, where consistent response is critical for safety and performance. 

How do Frigate's non-electric control cables ensure fail-safe operation in emergencies?

Frigate’s non-electric control cables are designed with redundant features such as dual-layer insulation and strengthened sheathing, ensuring they continue functioning even if one layer fails. This mechanical backup system provides safety in emergencies, especially when automated or electrical systems fail to respond. 

How can Frigate's non-electric control cables be customized for specific industrial applications?

Frigate offers customized non-electric control cables by adjusting the core material, coating, and diameter to match specific load capacities, range of motion, and environmental conditions. Whether for manual controls, remote operation systems, or actuators, we engineer cables that optimize performance based on your unique requirements. 

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LOCATIONS

Global Sales Office

818, Preakness lane, Coppell, Texas, USA – 75019

Registered Office

23, 6th West Street, Balaji Nagar, Kattur,  Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

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Non-electric Control Cables

Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

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