Check Valves

Check valves play a critical role in safeguarding flow systems where reverse flow, pressure fluctuation, or system shock can result in process failure or equipment damage. For engineering teams responsible for system integrity and procurement professionals specifying components for high-demand applications, only technically robust, precisely engineered check valves can ensure compliance, uptime, and safety across process-critical operations. 

Valve Type

One-way flow valve that prevents backflow and ensures unidirectional fluid movement.

Flow Regulation Method

Passive operation using internal spring or gravity mechanism to regulate reverse flow.

Differential Pressure Range

Operates efficiently within a wide pressure range to ensure proper check valve function.

Hydraulic Authority Recommendation

Suitable for systems with moderate hydraulic authority for consistent opening and closing.

Valve Characteristic Curve

Exhibits quick opening with minimal pressure drop for optimal flow efficiency.

Product Description

In systems subject to transient surges and flow reversals, reverse pressure spikes can exceed safe limits within milliseconds. The internal architecture of these check valves includes tightly toleranced guiding elements, responsive spring mechanisms, and ultra-low inertia moving parts. These features enable rapid closure even under low differential pressures, preventing fluid reversal without relying on auxiliary actuation. Response times remain consistent during variable cycle frequencies, providing hydraulic stability across dynamic operating profiles. 

Test Point Configuration

Integrated ports allow easy pressure and flow testing during system operation.

Maximum Allowable Flow Velocity

Designed to handle high velocity without causing damage or instability in the system.

Leakage Class (per EN 12266-1)

Typically classified under Class A or B for minimal allowable leakage rate.

Body Material Options

Available in brass, stainless steel, or cast iron for various system compatibility.

Design Pressure Class

Rated for PN10, PN16, or PN25 based on specific system pressure requirements.

Thermal Expansion Compatibility

Tolerates thermal variations without compromising performance or structural integrity.

Installation Sensitivity

Requires proper orientation; sensitive to incorrect installation affecting valve function.

Control Accuracy

Maintains reliable flow cut-off without manual intervention or active control systems.

Position Repeatability

Consistently returns to closed position after each cycle under defined operating conditions.

Technical Advantages

Crack pressure variability often leads to control instability in finely tuned hydraulic and pneumatic systems. Spring-loaded designs in these valves maintain precise actuation thresholds, with crack pressures calibrated to within ±5% of the specified setpoint. This is achieved through ground spring assemblies and machined seat interfaces that resist fatigue and thermal distortion. The result is predictable valve behavior regardless of fluid viscosity, thermal cycling, or system pulsation, ensuring tight control over startup, shutdown, and modulation phases. 

Applications handling aggressive media, toxic compounds, or pressurized gases demand absolute seal integrity. These valves incorporate metal-to-metal lapped sealing surfaces or resilient seat materials such as FKM, EPDM, or PTFE, depending on service compatibility. Reverse leakage is tested per API 598 or ISO 5208 protocols, with Class VI shutoff achieved in resilient-seated configurations. In critical isolation lines, valve sealing performance remains stable across extended pressure holds and under fluctuating line pressures up to 690 bar. 

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Industry Applications

Oil and Gas Transmission Systems

Prevents reverse flow and pressure surges in upstream and midstream pipelines handling multiphase fluids under high-pressure transient conditions.

Power Generation (Steam and Condensate Systems)

Maintains unidirectional flow in high-temperature steam lines, protecting turbines and boilers from condensate backflow and thermal shock

Chemical Processing Units

Isolates aggressive or hazardous chemicals in reaction and transfer lines, preventing cross-contamination due to unintentional reverse flow events.

Water and Wastewater Treatment Plants

Controls backflow in pressurized piping systems during pump shutdown or failure, avoiding contamination of upstream treatment stages.

Cryogenic Liquid Handling Systems

Enables secure flow isolation for cryogenic fluids like liquid nitrogen and oxygen, minimizing risk of reverse expansion or pressure buildup.

Hydraulic and Pneumatic Control Circuits

Ensures directional control of fluid power in actuator and servo systems, avoiding pressure spikes and loss of control fidelity.

Check Valves

Resistance to Cavitation and Erosive Flow

Cavitation and particulate erosion are leading causes of premature valve failure in high-velocity lines. Valve flow geometries are CFD-optimized to minimize localized pressure drop and vapor bubble formation. Flow paths are streamlined to maintain sub-critical velocities through the seat area, with backstop designs that limit flutter during partial opening. 

For steam lines, supercritical CO₂ transport, or high-pressure hydrocarbon service, valves must maintain dimensional and functional stability under extreme thermomechanical loads. Body materials include forged ASTM A182 F316, F51 Duplex, Inconel 625, and Hastelloy C-276, ensuring corrosion resistance and thermal strength. Designs accommodate thermal expansion through calculated seat gaps and self-compensating guides. 

Having Doubts? Our FAQ

Check all our Frequently Asked Question

How does Frigate ensure check valve reliability in high-cycle systems?

Frigate uses precision-machined components with low-friction guides to reduce wear in high-cycle environments. Spring materials are selected for fatigue resistance and consistent crack pressure. Internal geometries are optimized to eliminate flutter during rapid cycling. All valves undergo endurance testing to validate lifecycle under simulated duty conditions.

What materials does Frigate recommend for check valves in seawater or brine lines?

Frigate recommends duplex stainless steel or super austenitic alloys like 254 SMO for chloride-rich environments. These materials resist pitting, crevice corrosion, and stress corrosion cracking. For enhanced protection, internal surfaces can be passivated or coated with anti-corrosive linings. Valve configurations also consider galvanic compatibility with surrounding pipework.

How does Frigate handle check valve sealing for toxic or hazardous gases?

Frigate uses PTFE or FFKM-based seals for chemical resistance and gas tightness under high pressure. Seal geometry is designed to conform precisely under low reverse pressure. Each valve is helium-leak tested or pressure-decay tested based on service classification. This ensures compliance with API 598 and fugitive emission standards.

What design features does Frigate include to prevent water hammer in check valves?

Frigate integrates damped closure mechanisms and low-mass discs to minimize impact forces during sudden flow stoppage. Spring-assisted closing controls the response time during pressure reversal. The valve body is contoured to reduce turbulence and pressure differential. These design choices reduce hydraulic shock and protect downstream components.

How does Frigate qualify check valves for high-pressure hydrogen service?

Frigate uses materials verified to meet hydrogen embrittlement standards such as ASTM A182 F316L with proper heat treatment. Internal seals are non-permeable and tested under hydrogen gas at design pressure. Welds and housings undergo radiographic and ultrasonic testing to ensure integrity. Frigate complies with ASME B31.12 and ISO 19880-3 for hydrogen compatibility.

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LOCATIONS

Global Sales Office

818, Preakness lane, Coppell, Texas, USA – 75019

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

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Check Valves

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