Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
Designed to protect internal components from dust, moisture, and impact in demanding environments.
Engineered to create strong, leak-proof connections between pipes, valves, and equipment.
Built to move liquids or gases with consistent flow and pressure control.
Developed to precisely manage the flow, direction, or pressure of fluids.
Produced by forcing material through a die to achieve exact shapes and dimensions.
Converts alternating current voltage levels through electromagnetic induction for efficient power distribution.
Provides a flexible, insulated pathway for safe transfer of electrical current to devices.
Uses coiled conductors to store energy and control current in electrical circuits.
Transmits electrical power or signals with optimized conductivity and insulation integrity.
Delivers high-current flow through rigid, low-resistance conductive metal strips in power systems.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
High peak currents in boost converters can saturate inferior cores, leading to inductor failure or thermal runaway. We design with deep saturation margin using gapped cores and custom B-H loop characterization, supporting continuous-mode conduction (CCM) without magnetic breakdown. This allows safe operation even during load transients or startup surges.
Thermal management is a major concern in tightly packed SMPS and automotive ECUs. Step-up chopper inductors are built using low-loss core materials and copper windings with high fill factor, reducing I²R losses. Optional vacuum impregnation and thermally conductive encapsulants ensure minimal thermal resistance and excellent heat dissipation across the core and winding body.
Fast switching converters generate radiated and conducted noise. We incorporate shielded core designs, controlled leakage inductance, and interleaved winding strategies to limit differential and common-mode noise. These inductors contribute significantly toward helping your system pass EN 55032 / CISPR 32 and MIL-STD-461G EMI standards.
Need reliable Heat Sinks for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Maintains constant output voltage by stepping up variable solar panel voltage to match inverter input for efficient energy harvesting.
Supports regulated voltage amplification from low-voltage battery sources to drive high-power motor controllers in portable or off-grid equipment.
Used in 48V to 72V DC-DC converters to stabilize output for telecom base stations under varying load and line conditions.
Provides regulated high-voltage DC in power conditioning units for avionics where weight, thermal stability, and electromagnetic compliance are critical.
Boosts low-voltage DC supply to higher levels in pulsed power systems requiring rapid switching and precise energy transfer.
Enables voltage stepping for battery backup systems during inverter mode, ensuring consistent DC link voltage under transient load conditions.
Most inductors exhibit inductance drift at higher loads. Our products are designed with stable L vs. I characteristics and use distributed air gaps or non-linear magnetic materials that flatten the saturation curve. This ensures consistent energy transfer and better duty cycle control across full load conditions.
Our chopper inductors are built to meet custom electrical and mechanical specs. Whether you need vertical/horizontal mount, specific creepage/clearance distances, potting, or tap configurations, we support full design customization to integrate seamlessly into your converter architecture.
Check all our Frequently Asked Question
Frigate uses custom gapped cores and selects materials with high saturation flux density. Each inductor is designed based on peak current and duty cycle to prevent magnetic overload. Saturation testing is done under worst-case load conditions. This ensures the inductance stays stable even during transient surges.
Frigate selects low-loss ferrite materials that support switching frequencies above 50 kHz. The winding layout is optimized to reduce eddy current and skin effect losses. Each inductor is tested for high Q-factor and minimal core heating. This supports efficient operation in modern high-frequency boost converters.
Frigate uses thermally conductive encapsulation and high-copper fill windings to manage heat. Core geometry is selected to minimize thermal hot spots. Inductors undergo thermal cycling tests to verify reliability over operating temperature ranges. This allows safe operation in confined enclosures without active cooling.
Yes, Frigate designs inductors based on your ripple current and switching frequency requirements. Core and winding parameters are adjusted to achieve target ΔI. FEM simulations are used to verify magnetic performance. This ensures the ripple stays within control limits under full load.
Frigate uses shielded cores, optimized winding symmetry, and controlled leakage inductance to suppress EMI. Layout is designed to minimize loop area and radiated emissions. All inductors are tested under conducted and radiated EMI standards. This helps customers pass EMI certification like CISPR or MIL-STD.
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10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!