Engine mounts, chassis parts, and machined components for assembly lines.
Thrust reverser latches, bolt carrier assemblies, and fasteners for aircraft and defense sector.
Connector housings, EMI shielding brackets and lightweight chassis for industrial electronics parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Orthopedic implant screws, surgical drill guides and enclosures for sterile environments.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Rudders, propellers and corrosion-resistant components for offshore and deck-side systems.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Optimized for mass production, high-volume machining utilizes advanced automation and process control to ensure consistent quality, tight tolerances, and superior cost efficiency at scale.
Designed for precision-driven applications, low-volume machining supports prototype development and limited production runs with high accuracy, rapid iteration, and reduced tooling requirements.
Die Casting Mold Core maintains surface integrity in high-velocity metal impact zones through application of hard coatings such as PVD CrN and plasma nitrides. Erosion-prone regions are reinforced using localized tool steel overlays and post-machining thermal stress relief, extending service life during sustained exposure to turbulent melt flow.
Die Casting Mold Core is manufactured to hold tolerance bands within ±5 microns across the functional axis, using precision EDM and five-axis simultaneous milling. Material phase stability is ensured via sub-zero treatment, minimizing distortion during thermal cycling and preserving cavity geometry throughout production.
Die Casting Mold Core ensures reliable part release by integrating optimized draft geometry with sub-0.4 Ra surface finish. Application of dry-film lubricants or PVD surface coatings enables clean separation at ejection, reducing buildup of aluminum soldering and improving cavity uptime.
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Die Casting Mold Core enables precise internal geometry control for complex housing cavities under high-pressure aluminum alloy casting conditions.
Die Casting Mold Core supports tight thermal tolerance and dimensional uniformity for casted motor housings exposed to fluctuating electromagnetic and thermal loads.
Die Casting Mold Core ensures fine-fin geometry accuracy for aluminum-based heat sinks requiring high surface-area-to-mass ratio with thermal consistency.
Die Casting Mold Core achieves structural symmetry and wall thickness repeatability in lightweight aerospace-grade magnesium alloy bracket production.
Die Casting Mold Core maintains critical vane spacing and flow channel uniformity in high-velocity fluid impeller castings with complex curvature.
Die Casting Mold Core provides micron-level cavity detailing for multi-port connector castings requiring electromagnetic shielding and thermal dissipation features.
Die Casting Mold Core incorporates conformal cooling circuits using DMLS or multi-part brazed assemblies to manage localized hot spots. This enables faster solidification, reduces thermal gradients, and maintains thermal equilibrium in deep-cavity core regions, directly improving casting density and dimensional accuracy.
Die Casting Mold Core is produced with self-locating shoulders, keyed seats, and anti-rotation slots to facilitate repeatable installation. Tolerances at mating interfaces are ground to within 10 microns, ensuring proper alignment without secondary fitting or shimming during core changeover.
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Frigate uses thermally optimized tool steels and integrates conformal cooling paths via additive manufacturing or deep-hole drilling. Heat simulations are conducted to predict gradient zones and core expansion behavior. Each Die Casting Mold Core design includes cooling channel validation using thermal flow analysis. This ensures minimal thermal shock and dimensional drift during repeated cycles.
Frigate applies sub-zero cryogenic treatment after hardening to stabilize the Die Casting Mold Core microstructure. This reduces retained austenite and controls volumetric distortion. Cores are CNC-finished post-treatment to restore tolerances within ±0.005 mm. Final inspection includes CMM verification at multiple thermal states.
Frigate selects core materials based on melt velocity and alloy aggressiveness—using H13, 1.2367, or high-speed steel grades. High-impact regions receive localized hardfacing or CrN/PVD coating for improved erosion resistance. Frigate uses flow simulation to predict and reinforce vulnerable core surfaces. This improves performance in aluminum alloys with high silicon content.
Frigate finishes critical surfaces below 0.3 μm Ra and applies nitriding or TiAlN coatings to minimize metal adhesion. Surface topography is optimized to disrupt metallurgical bonding between core and alloy. Material pairings are selected based on casting alloy to reduce chemical reactivity. This approach minimizes cycle interruptions and die maintenance.
Frigate integrates micro-vent slots and vented ejector pin systems into the Die Casting Mold Core assembly. Core geometry is modeled to promote laminar flow and minimize air entrapment. Advanced casting simulation validates vent placement before production. This reduces internal porosity and improves casting quality consistency.
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10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
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