Engine mounts, chassis parts, and machined components for assembly lines.
Thrust reverser latches, bolt carrier assemblies, and fasteners for aircraft and defense sector.
Connector housings, EMI shielding brackets and lightweight chassis for industrial electronics parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Orthopedic implant screws, surgical drill guides and enclosures for sterile environments.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Rudders, propellers and corrosion-resistant components for offshore and deck-side systems.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Optimized for mass production, high-volume machining utilizes advanced automation and process control to ensure consistent quality, tight tolerances, and superior cost efficiency at scale.
Designed for precision-driven applications, low-volume machining supports prototype development and limited production runs with high accuracy, rapid iteration, and reduced tooling requirements.
High-Precision Rotary Encoder Wheel substrates are fabricated from low-CTE materials such as fused silica and borosilicate glass, enabling dimensional consistency during thermal cycling. These materials exhibit high modulus and low hygroscopic expansion, preventing structural warping under continuous rotational stress.
High-Precision Rotary Encoder Wheel photolithographic tracks are defined at resolutions exceeding 65,000 CPR, with edge placement accuracy under ±0.5 µm. The wheel surface supports low-noise optical contrast, with high line-edge definition ensuring minimal phase jitter in optical sensor feedback systems.
High-Precision Rotary Encoder Wheel bore interfaces are machined to IT5 tolerance classes with optional clamping features or concentric locating shoulders. This reduces shaft misalignment and eliminates cumulative mounting errors, critical for maintaining encoder linearity in direct-drive systems.
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Enables sub-micron angular positioning of robotic wafer arms, ensuring accurate die alignment during photolithography and etching operations.
Provides high-resolution angular data for closed-loop motion control in multi-axis robotic arms operating under dynamic load and velocity changes.
Delivers reliable rotational feedback in flight-critical servo actuators exposed to thermal gradients, vibration, and rapid acceleration profiles.
Maintains precise angular indexing for high-speed rotary tables, ensuring toolpath synchronization in multi-axis CNC machining environments.
Supports accurate rotational tracking of CT or PET gantries, facilitating consistent image registration during high-resolution diagnostic scans.
Tracks high-speed rotational elements in lidar units, allowing spatial coherence and uniform data acquisition during vehicle navigation cycles.
High-Precision Rotary Encoder Wheel surfaces incorporate anti-reflective or light-diffusing coatings tailored for specific sensor wavelengths. These coatings control unwanted signal reflections and ensure consistent photodetector performance, even under high ambient light or fluid contamination.
High-Precision Rotary Encoder Wheel mass distribution is controlled through symmetric pattern design and secondary dynamic balancing procedures. This minimizes centrifugal-induced displacement at high rotational velocities, supporting stable readings at speeds up to 30,000 RPM.
Check all our Frequently Asked Question
Frigate uses precision lithography and CNC machining with strict SPC (Statistical Process Control) for dimensional conformity. All encoder wheels are verified using coordinate metrology systems with sub-micron resolution. Calibration masters are traceable to national standards to avoid batch-to-batch variation. This ensures each encoder wheel delivers identical performance within ±1 µm track accuracy.
Frigate provides dynamically balanced encoder wheels for rotational stability at speeds up to 30,000 RPM. Wheel mass distribution and edge symmetry are optimized using FEM (Finite Element Modeling). Optional damping slots and hubless designs reduce torsional resonance. These features make the wheels ideal for turbomachinery and high-speed spindles.
Frigate selects substrate materials with matched CTEs (Coefficient of Thermal Expansion) or offers flexure-mounted designs to decouple thermal stress. This prevents distortion when temperature changes occur during system operation. Bore diameters are tolerance-matched to shaft material behavior under load. The result is preserved concentricity and long-term signal stability.
Yes, Frigate manufactures High-Precision Rotary Encoder Wheels using chemically inert substrates and hermetically sealed coatings. These wheels resist degradation from solvent vapors, oil mists, or fine particulates. Cleanroom-compatible handling and packaging ensure Class 10 compliance. Options for sputtered chrome and vacuum-bonded optics are available for extreme environment
Frigate performs interferometric flatness checks and high-magnification optical inspection to validate pattern fidelity. Each encoder wheel undergoes verification against ISO 10110 standards for optical elements. Line edge placement, contrast ratio, and track width variation are digitally recorded. This guarantees optical readability and consistent signal timing during operation.
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10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
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