Engine mounts, chassis parts, and machined components for assembly lines.
Thrust reverser latches, bolt carrier assemblies, and fasteners for aircraft and defense sector.
Connector housings, EMI shielding brackets and lightweight chassis for industrial electronics parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Orthopedic implant screws, surgical drill guides and enclosures for sterile environments.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Rudders, propellers and corrosion-resistant components for offshore and deck-side systems.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Optimized for mass production, high-volume machining utilizes advanced automation and process control to ensure consistent quality, tight tolerances, and superior cost efficiency at scale.
Designed for precision-driven applications, low-volume machining supports prototype development and limited production runs with high accuracy, rapid iteration, and reduced tooling requirements.
Engineered for high-vibration environments, the High-Frequency Connector Shell features rigid mechanical coupling and precise axial retention control. These design features prevent connector loosening under shock or mechanical cycling, making it ideal for aerospace, defense, and mobile platforms requiring stable RF connections in dynamic conditions.
In thermally constrained systems, the High-Frequency Connector Shell integrates conductive metal alloys and passive heat spreading geometries. This aids in thermal dissipation while maintaining RF isolation, preventing contact degradation and dielectric drift during high-duty-cycle or continuous operation at elevated temperatures.
The High-Frequency Connector Shell allows for compact multi-port integration without compromising signal integrity. Its internal shielding and dielectric barriers are optimized to isolate differential lines and prevent near-field coupling, preserving channel separation and timing alignment in systems above 10 GHz.
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Ensures phase-matched signal integrity and vibration-resistant coupling in airborne X-band radar and synthetic aperture imaging systems.
Maintains consistent impedance and suppresses passive intermodulation in high-frequency RF paths within mmWave transceiver enclosures.
Prevents EMI leakage and mechanical decoupling under thermal shock and vibration in wideband jamming and signal intelligence payloads.
Provides hermetic shielding and low-loss transitions for Ka-band uplink/downlink chains in vacuum and radiation-exposed environments.
Enables crosstalk-free packaging and high-vibration mechanical coupling for ADAS millimeter-wave radar and vehicle-to-infrastructure modules.
Supports repeatable high-frequency measurements through precise contact alignment and low reflection terminations in RF calibration setups.
Built for environmental resilience, the High-Frequency Connector Shell utilizes chemically stable plating systems and corrosion-resistant base metals. This construction resists fretting, galvanic mismatch, and oxidation in harsh environments—ensuring long-term conductivity and signal integrity across mission-critical deployments.
To ensure fitment across varied hardware platforms, the High-Frequency Connector Shell offers customizable mounting options including floating flanges, bulkhead interfaces, and blind-mate alignment features. These support mechanical compliance in tight stack-ups and eliminate strain-induced connector misalignment during system assembly.
Check all our Frequently Asked Question
Frigate uses precision CNC machining with micron-level toolpath control to maintain concentricity and tolerance stack-up. All connector shells undergo in-process metrology using coordinate measuring machines (CMM). This ensures each shell meets exact axial symmetry and surface finish required for high-frequency impedance matching. Batch variation is minimized through strict process capability (Cp, Cpk) monitoring.
Frigate applies surface treatments like passivation, nickel-phosphorus plating, or tri-metal coatings based on the base metal and use environment. These layers prevent electrochemical mismatch between connector materials and mounting surfaces. This stops galvanic current flow that typically causes pitting and contact degradation. Shells are qualified under salt spray and humidity cycling standards.
Yes, Frigate offers application-specific connector shell designs with custom flange mounts, standoff spacing, and internal shielding features. Engineers collaborate with customers to match mechanical constraints, RF layout, and environmental exposure. Finite element modeling (FEM) is used to validate thermal, structural, and EMI performance. Custom prototypes are CNC-machined and tested before scaling.
Frigate performs shielding effectiveness (SE) testing in controlled environments using TEM cells and spectrum analyzers. This quantifies attenuation across GHz ranges, identifying leakage paths or joint weaknesses. Shells are optimized for 360° grounding and minimum aperture loss. Each design is validated against MIL-STD or IEC shielding benchmarks depending on application.
Frigate uses simulation-driven designs to ensure connector shells withstand mechanical fatigue and expansion mismatch. Shells are tested in vibration tables and thermal chambers across -55°C to +125°C. Threaded, bayonet, or snap-in features are validated for retention force under dynamic load. This guarantees mechanical and electrical stability in harsh environments.
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10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!