Engine mounts, chassis parts, and machined components for assembly lines.
Thrust reverser latches, bolt carrier assemblies, and fasteners for aircraft and defense sector.
Connector housings, EMI shielding brackets and lightweight chassis for industrial electronics parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Orthopedic implant screws, surgical drill guides and enclosures for sterile environments.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Rudders, propellers and corrosion-resistant components for offshore and deck-side systems.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Optimized for mass production, high-volume machining utilizes advanced automation and process control to ensure consistent quality, tight tolerances, and superior cost efficiency at scale.
Designed for precision-driven applications, low-volume machining supports prototype development and limited production runs with high accuracy, rapid iteration, and reduced tooling requirements.
This engineered thread architecture reduces localized stress concentrations, improves pullout resistance, and ensures mechanical stability under multidirectional loading—critical for maintaining fixation integrity during the early phases of postoperative recovery.
Orthopedic Implant Screws are manufactured from high-purity titanium alloys (Ti-6Al-4V ELI) and nitrogen-strengthened stainless steels, processed through vacuum arc remelting and precision forging. Controlled microstructure, including fine equiaxed grains and uniform phase distribution, increases pitting and crevice corrosion resistance in physiological environments. These metallurgical properties reduce ion release and ensure long-term biocompatibility in permanent or semi-permanent orthopedic applications.
Orthopedic Implant Screws incorporate reduced core diameters, optimized pitch depth, and self-tapping flute geometries to regulate insertion torque and minimize intraoperative fracture risks. Torsional performance is validated through mechanical testing under ASTM F543 protocols, ensuring safe and repeatable screw placement in both dense cortical and osteoporotic bone. These features enable surgeons to maintain control during insertion without excessive resistance or torsional failure.
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Orthopedic Implant Screws provide axial stability and interfragmentary compression in diaphyseal femur, tibia, and humerus fracture repair procedures.
Orthopedic Implant Screws enable vertebral fixation in thoracolumbar or cervical segments during posterior stabilization and interbody fusion surgeries.
Orthopedic Implant Screws are used for iliosacral fixation to stabilize unstable pelvic ring injuries and sacroiliac joint disruptions.
Orthopedic Implant Screws secure rigid internal fixation in mandibular and midfacial osteotomies, trauma reconstruction, and craniofacial deformity correction.
Orthopedic Implant Screws facilitate joint fusion in subtalar, talonavicular, and tibiotalar regions under controlled compression across bone interfaces.
Orthopedic Implant Screws are used in guided growth procedures and epiphyseal stabilization with minimal disruption to growth plate integrity.
Orthopedic Implant Screws undergo surface modification processes such as acid-etching, shot blasting, or anodizing to achieve sub-micron scale roughness (Ra 0.5–1.5 µm). This specific topography enhances initial cell attachment, supports osteogenic differentiation, and promotes early osseointegration.
Orthopedic Implant Screws are available in monoaxial, polyaxial, and cannulated variants to address complex anatomical trajectories and access limitations. Cannulated Orthopedic Implant Screws support percutaneous or minimally invasive techniques using guidewire systems, reducing surgical exposure and enabling high-precision placement in constrained anatomical corridors.
Check all our Frequently Asked Question
Frigate uses CNC precision threading systems to maintain consistent screw pitch within ±10 microns. Optical comparators and thread gauges are employed for inspection at each production stage. This controls axial loading and promotes reliable bone engagement. Advanced CAM programming also minimizes tool wear and preserves thread geometry.
Frigate selects titanium alloys like Ti-6Al-4V and medical-grade stainless steels with high pitting resistance equivalent numbers (PREN). Material pairings are evaluated to avoid electrochemical mismatch with adjacent implants. Surface passivation further enhances corrosion resistance in physiological environments. This ensures long-term biocompatibility and implant stability.
Frigate performs ISO 6475-compliant torsional testing using servo-hydraulic machines to measure torque-to-failure. Material microstructure and core diameter are optimized to prevent shear fracture under rotational load. Test results are statistically validated across production lots. This guarantees consistent torque resistance for various anatomical loading scenarios.
Frigate manufactures dual-threaded profiles—coarse-pitch threads for cancellous bone and fine-pitch threads for cortical engagement. Thread geometry is modeled using finite element analysis to optimize load distribution. Bone-specific thread forms reduce the risk of microcracks and promote primary stability. Thread depth and flank angles are tailored based on bone density requirements.
Frigate uses fine-grit abrasive polishing and electropolishing to attain Ra values below 0.25 µm. Uniform surface finish reduces fretting and promotes better osseointegration. Automated systems maintain repeatability across high-volume production. Surface inspections with confocal microscopy validate finish quality before packaging.
Submit the form below and our representative will be in touch shortly.
10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!