Engine mounts, chassis parts, and machined components for assembly lines.
Thrust reverser latches, bolt carrier assemblies, and fasteners for aircraft and defense sector.
Connector housings, EMI shielding brackets and lightweight chassis for industrial electronics parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Orthopedic implant screws, surgical drill guides and enclosures for sterile environments.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Rudders, propellers and corrosion-resistant components for offshore and deck-side systems.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Optimized for mass production, high-volume machining utilizes advanced automation and process control to ensure consistent quality, tight tolerances, and superior cost efficiency at scale.
Designed for precision-driven applications, low-volume machining supports prototype development and limited production runs with high accuracy, rapid iteration, and reduced tooling requirements.
Punch Press Lower Tool is engineered from hardened tool steels such as H13, D2, or CPM variants, selected based on impact resistance and compressive yield strength. Cross-sectional geometry and stress-path profiling reduce base deflection during high-force forming, preventing angular deviation in critical-form features.
Punch Press Lower Tool features uniform contact pressure across the lower die face, achieved through CNC lapping and precision lobe contouring. Material fracture planes are consistently supported during high-speed blanking, controlling rollover and secondary burr formation even in high-tensile sheet stocks.
Punch Press Lower Tool incorporates rebound-dampening inserts or elastomer isolators to absorb high-magnitude reverse loads following material breakthrough. This ensures decoupling of impact energy from the base die, preventing micro-fractures and fatigue propagation in multi-stage tooling environments.
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Maintains uniform blanking clearance for burr-free punching of silicon steel stator and rotor cores in motor and transformer production.
Ensures accurate die closure during deep draw and piercing of stainless and coated sheets in HVAC and appliance chassis components.
Withstands cyclic high-load punching of titanium and aluminum alloys for complex brackets and rib components in aerospace structural assemblies.
Provides tight dimensional control during progressive forming of aluminum and nickel enclosures used in EV battery module housing systems.
Delivers dimensional repeatability during forming of surgical-grade stainless steel panels in precision medical device enclosures.
Supports fine-blanking and embossing of galvanized steel for high-volume production of switchgear and telecom equipment housings.
Punch Press Lower Tool enables high-precision tool relocation using ground dowel slots, keyed locating surfaces, and baseplate symmetry. Repeatable die positioning eliminates the need for shimming or iterative alignment during changeovers, maintaining centerline accuracy in automated press lines.
Punch Press Lower Tool employs thermally stabilized tool steels with low coefficient of expansion to avoid dimensional drift during extended runs. Elevated temperature cycling does not distort tool-body geometry, preserving bottom die planarity during continuous press operation.
Check all our Frequently Asked Question
Frigate uses vacuum heat-treated tool steels with uniform hardness to control distortion under repeated impact. Each Punch Press Lower Tool is CNC-machined and finished to ensure parallelism within ±5 microns. This reduces die shift and uneven wear during long production runs. Dimensional checks are verified using CMM equipment before dispatch.
Frigate offers D2, H13, and PM-grade steels for applications with high wear or thermal stress. These materials are selected based on compressive strength, wear resistance, and toughness. For abrasive forming, coated variants with TiN or DLC are available. Each material is chosen based on FEM simulation and part load data.
Frigate incorporates dowel hole positioning and self-locating base features for repeatable installation. This reduces alignment time and ensures tool centerline remains unchanged after reinstallation. The base plate geometry matches standard press bed slots. This allows quick setup without needing rework or die spotting.
Frigate engineers its lower tools with integrated dampening zones to absorb snap-through forces. These zones use shock-absorbing materials or optimized cavity reliefs to reduce stress spikes. The design helps prevent micro-cracks or surface chipping under reverse loading. Reverse load paths are validated through simulation and testing.
Yes, Frigate supports custom geometry for presses with offset or irregular bed layouts. The lower tool base is modeled in CAD to match the press-specific mounting and shut height. Custom locating features and fasteners are also integrated based on press make. This ensures full compatibility with non-standard or legacy machines.
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10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
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