Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade enclosures provide durable, customizable protection with efficient thermal management for high-performance applications.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
USB-C PD Power Cords is constructed with high-strand-count tinned copper conductors sized up to 22AWG for VBUS and 28AWG for data lanes. Conductors are rated for continuous 5A operation with minimal I²R losses, and insulation is rated to withstand dielectric strength above 1000V DC. This enables efficient thermal behavior under continuous current flow per IEC 60287 standards.
USB-C PD Power Cord achieves sub-250mV voltage drop at 5A over 1-meter length, critical for maintaining PD trigger voltages at the sink. Low-resistance paths are achieved using precision crimping, gold-plated contacts (≥30μin), and impedance-matched terminations. This allows full-wattage delivery without fallback to reduced profiles, ensuring compliance with PD contract requirements.
USB-C PD Power Cord supports SuperSpeed data transmission up to 10 Gbps by maintaining 90Ω ±10% differential impedance across USB 3.2 TX/RX lanes. Controlled impedance routing, foil shielding, and external braid minimize insertion loss and return loss. The cable exhibits sub-1 ps intra-pair skew and maintains eye-diagram integrity at 5 GHz.
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Ensures EMI-safe power delivery and signal integrity for USB-C powered imaging, monitoring, and diagnostic instruments in controlled environments.
Powers USB-C based KVMs, docked SSDs, and network interfaces with stable PD profiles and protocol-compliant voltage negotiation.
Used for high-efficiency charging of Li-ion battery packs requiring PPS or programmable PD voltage control in EV and ESS applications.
Transfers 10 Gbps data while delivering 100W power with proper E-marker signaling, critical for full-speed device communication and charging.
Supplies regulated power to USB-C based control units in motion controllers and vision systems where EMI and thermal limits are tight.
Provides PD-compliant power in seat-integrated systems with shielding and insulation rated for low pressure and fluctuating cabin environments.
USB-C PD Power Cords uses individual shielding on high-speed pairs, drain wires for signal ground reference, and full-coverage aluminum-mylar wraps to achieve EMI attenuation of >60 dB across 30 MHz–1 GHz. Pair-to-pair crosstalk remains below -45 dB, enabling usage in electrically noisy environments including industrial and automotive enclosures.
USB-C PD Power Cords includes overmolded USB Type-C connectors with liquid crystal polymer (LCP) housings to withstand thermomechanical stress. Contacts are gold-plated over nickel per ASTM B488 and meet ≥10,000 mating cycle requirements. The mating interface is laser-aligned for dimensional repeatability under mechanical deflection and torsion.
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Frigate uses certified E-marker chips that support USB PD 3.1 EPR mode, enabling voltage up to 48V at 5A (240W). Each USB-C PD Power Cord is tested for role negotiation and programmable power supply (PPS) behavior. Cords are validated using PD analyzers for fixed and variable voltage profiles. This ensures safe power delivery across high-wattage endpoints.
Frigate implements dual-layer shielding using aluminum-mylar foil and tinned copper braid over SuperSpeed pairs. Each USB-C PD Power Cord includes independent shielding for VBUS, CC, and high-speed data lanes. This structure ensures low EMI emission and crosstalk performance below -45 dB. Shielding continuity is verified with TDR and high-frequency S-parameter testing.
Frigate uses precision-machined USB-C connectors with 30μin gold over nickel plating on the contact surfaces. Each USB-C PD Power Cord undergoes contact resistance testing to stay below 30 milliohms. Frigate follows IEC 60512-2 test procedures for plug-and-unplug durability up to 10,000 cycles. This ensures reliable contact under continuous electrical and mechanical stress.
Yes, Frigate designs USB-C PD Power Cords using high-flex jacket compounds and fine-stranded conductors for bend radius below 10× OD. Strain relief and overmold geometry are optimized using 3D FEA simulation for motion durability. Each cable is tested to >10,000 flex cycles at 180° with 1 Hz frequency. This ensures stable performance in dynamic mechanical environments.
Frigate tests every USB-C PD Power Cord for continuity, insulation resistance, high-pot dielectric strength, and real-time PD negotiation. TDR and impedance analysis are used to verify 90Ω differential impedance on data lanes. E-marker data is read and validated against programmed values for current and voltage ratings. All tests follow IPC/WHMA-A-620 and USB-IF acceptance criteria.
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10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
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