Precision Plasma Cutting Services

Frigate is a premier manufacturer of steel sheets and plates. We offer precise results through our precision plasma cutting service. This unique cutting process produces smooth edges, making it ideal for demanding industries where quality and precision are essential.

Our Clients

Advantages of Precision Plasma Cutting with Frigate

Minimal Heat Affected Zone (HAZ)

The cutting process generates a narrow heat-affected zone, reducing distortion and maintaining the integrity of the surrounding material.

Fine Kerf Width

Precision plasma cutting features an extremely narrow kerf width, typically around 1/16 inch, which minimizes material loss and maximizes yield.

Enhanced Surface Finish

The process produces superior surface finishes, often requiring less secondary processing or finishing, thus reducing overall production costs and time.

Dynamic Cutting Capability

Precision plasma cutting systems can adapt to complex geometries and varying thicknesses in real time, enabling intricate shapes without compromising accuracy.

Your Solution for High-Quality Metal Fabrication

We offers a precision plasma cutting service that meets all your metal cutting needs with unmatched efficiency. Utilizing cutting-edge technology, our plasma cutter generates a high-velocity stream of ionized gas, enabling it to slice through metal with exceptional accuracy.

This versatile method accommodates various material types and thicknesses, allowing us to produce customized components tailored to your specifications. Our skilled technicians ensure that each cut is executed precisely and quickly, guaranteeing the highest quality results.

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Our Precision Plasma Cutting Process

Material Preparation

The process begins with carefully selecting and preparing the material to be cut. This includes measuring and marking the dimensions needed and ensuring the material is clean and free from contaminants, which can affect cut quality.

CNC Programming

The next step involves programming the Computer Numerical Control (CNC) system with the desired design specifications. CAD (Computer-Aided Design) files are often used to create precise cutting paths, ensuring accuracy and repeatability in complex shapes.

Set-Up and Calibration

The cutting machine is set up once the CNC program is ready. This includes installing the appropriate plasma cutting torch and configuring the system's settings, such as cutting speed, amperage, and gas flow rates, based on the material type and thickness.

Initiating the Cut

The cutting process starts with igniting the plasma arc. A high-velocity stream of ionized gas is directed through the torch, creating a concentrated heat source that melts the metal. As the torch moves along the programmed path, the molten metal is blown away, resulting in a clean cut.

Quality Control

During and after the cutting process, quality control measures are implemented to ensure the integrity of the cut. This includes checking for accuracy in dimensions and surface finish and ensuring there is minimal slag or burr formation.

Finishing Touches

Once cutting is complete, necessary finishing processes are performed. This may involve additional machining, deburring, or surface treatments to meet specific customer requirements. The final pieces are then prepared for delivery or further assembly as needed.

Precision Plasma Cutting Materials

Precision plasma cutting is a highly versatile and efficient metal fabrication process. This cutting technique is particularly valued for its ability to deliver intricate designs and complex shapes.

Mild Steel

One of the most commonly cut materials, mild steel offers excellent machinability and is ideal for various applications, from structural components to intricate designs.

Stainless Steel

Known for its corrosion resistance and durability, stainless steel is frequently used in industries like food processing and medical equipment, where precision cutting is essential.

Aluminum

Lightweight and versatile, aluminum can be easily cut using plasma techniques. Its excellent thermal conductivity allows for clean cuts, making it ideal for aerospace and automotive applications.

Copper

Although more challenging to cut due to its thermal conductivity, precision plasma cutting effectively handles copper sheets and plates, which are suitable for electrical components and decorative applications.

Brass

Similar to copper, brass can be cut with plasma techniques. Its strength and corrosion resistance make it ideal for plumbing and electrical fitting applications.

Carbon Steel

Because of its higher carbon content, this material is often used to manufacture stronger components. Precision plasma cutting provides the necessary accuracy for producing complex shapes.

Titanium

Known for its strength-to-weight ratio and corrosion resistance, titanium can be challenging to cut. However, precision plasma cutting systems designed for high-performance materials can effectively handle titanium.

Nickel Alloys

Nickel alloys are used in high-temperature and corrosive environments, and they require specialized plasma-cutting techniques to ensure clean edges and minimize material degradation.

Tool Steel

High-strength and wear-resistant, tool steel can be precisely cut using plasma methods, making it suitable for manufacturing tools and dies.

Composite Materials

Emerging plasma cutting technologies can handle certain composite materials, allowing for applications in the aerospace and automotive industries where lightweight and robust components are crucial.

Custom Precision Plasma Cutting Services

Frigate Sheet Metal Fabrication offers custom precision plasma cutting solutions tailored to your requirements. Our advanced plasma-cutting technology delivers high-velocity cuts with exceptional accuracy, enabling us to handle a diverse range of materials, including mild steel, stainless steel, aluminum, and more. Whether you need intricate designs or simple cuts, our skilled technicians ensure consistent quality and precision in every project.

Compliance for Precision Plasma Cutting Services

Precision plasma cutting at Frigate adheres to rigorous compliance standards to ensure precision, safety, and sustainability. We follow strict industry regulations and certifications that address quality, safety, and environmental impact, ensuring our processes meet the highest standards. Every plasma cut is performed within the bounds of these regulations, maintaining quality and minimizing waste.

Compliance Standards

ISO 9001:2015 (Certification Number: 123456)

Ensures robust quality management systems for consistent performance and customer satisfaction.

ISO 14001:2015 (Certification Number: 654321)

Focuses on minimizing environmental impact by managing resources and reducing waste in production processes.

OSHA 29 CFR 1910 (Certification Number: OSHA-987654)

Ensures workplace safety by adhering to regulations on equipment use, worker protection, and hazardous material handling.

CE Marking (Certification Number: CE-2024-PLASMA)

Verifies compliance with European Union safety, health, and environmental protection standards for cutting equipment.

The RoHS Directive (Certification Number: RoHS-PLASMA-101)

The RoHS Directive (Certification Number: RoHS-PLASMA-101) restricts hazardous substances in products, ensuring environmental safety and compliance with electronic waste standards.

Tolerance for Precision Plasma Cutting Services

Plasma Arc Stability

± 0.1 mm

Tolerance of the arc's consistency during cutting, affecting cut quality.

Cutting Speed

± 5%

Variability in the speed of plasma movement, impacting dimensional accuracy.

Cutting Heat Input

± 10%

Control over thermal energy input, ensuring minimal thermal distortion.

Bevel Angle

± 1°

Tolerance of the angle in cuts that require a sloped edge or bevel.

Plasma Gas Pressure

± 2 psi

Tolerance in gas pressure during cutting, influencing cut quality and edge finish.

Torch Height Control

± 0.25 mm

Tolerance in maintaining the correct distance between the torch and material.

Cut Edge Profile

± 0.5 mm

Deviation of the cut edge profile, ensuring clean, straight cuts without excessive burrs.

Cut Surface Hardness

± 5 HRB

Hardness tolerance on the surface of cut metal, affecting material properties.

Plasma Jet Deviation

± 0.3 mm

Deviation in plasma jet position affecting accuracy in cutting intricate designs.

Thermal Distortion

± 0.4 mm

Deviation due to heat-affected zones, causing slight warping in thin materials.

Non-Uniformity of Cut

± 0.2 mm

Tolerance of cut consistency across a material, ensuring uniform results.

Cutting Line Curvature

± 0.2 mm per 100 mm

Deviation from a perfect straight line, important for complex designs.

Quality Testing Standards for Precision Plasma Cutting Services

Plasma Jet Density

Plasma Density Measurement (Laser or Optical)

Measures the concentration of energy in the plasma jet to ensure efficient material cutting.

Plasma Cut Penetration

Depth Measurement (Micrometer/Optical Probe)

Verifies the depth of penetration to ensure cuts meet material specifications.

Cutting Current Stability

Current Monitoring and Logging

Monitors fluctuations in cutting current to ensure consistent energy input during cutting.

Plasma Arc Expansion

High-Speed Camera or Optical Imaging

Monitors the expansion of the plasma arc to control arc behavior and avoid cut inconsistencies.

Gas Flow Consistency

Gas Flow Meter

Measures the uniformity of gas flow throughout the cutting process to ensure optimal cutting conditions.

Plasma Arc Efficiency

Voltage/Current Measurement (Efficiency Calculation)

Measures the ratio of useful plasma arc energy to total energy used, ensuring energy-efficient cutting.

Cooling Rate of Cut

Thermal Profiling (Infrared Camera)

Measures the rate of cooling after the cut to prevent distortion or warping of the material.

Plasma Heat Affected Zone (HAZ) Depth

Microscopy & Hardness Testing

Tests the depth of the heat-affected zone to assess material properties and ensure minimal thermal impact.

Plasma Gas Ionization Rate

Spectrometry or Optical Emission Analysis

Measures ionization levels in the plasma gas to ensure proper ionization for effective cutting.

Cutting Edge Alignment

Laser Scanning or Coordinate Measuring Machine (CMM)

Verifies that cut edges are within acceptable alignment tolerance to ensure dimensional accuracy.

Plasma Jet Divergence

High-Speed Imaging or Laser Profiling

Tests the divergence of the plasma jet to ensure precise and narrow cuts without deviation.

Cut Heat Input

Heat Flux Measurement (Thermocouple)

Measures the thermal energy input during cutting to control heat distribution and minimize material deformation.

Drive Your Automotive Innovations with Precision Plasma Cutting

Frigate specializes in precision plasma cutting for the automotive industry, focusing on detailed component fabrication. Our advanced systems use high-velocity plasma arcs for narrow kerf widths, enabling the production of complex geometries essential for parts like brackets and body panels while maintaining stringent tolerances. Equipped with CNC-controlled cutting heads and adaptive height control, we ensure optimal arc stability and consistent cuts across materials such as Advanced High-Strength Steel (AHSS) and aluminum alloys. We optimize cutting performance by fine-tuning parameters like gas flow and amperage while minimizing thermal distortion.

Industries We Serve

What You Get

Elevate Your Projects with Precision Plasma Cutting at Frigate

Experience the exceptional quality of precision plasma cutting with Frigate. Whether you need intricate designs or robust industrial components, our team is dedicated to exceeding your expectations. Contact us today to discuss your project and explore how our plasma cutting services can enhance your metal fabrication endeavors.

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What Our Customers Say about Frigate

I would strongly recommend Frigate to anyone who wants to do Rapid Prototyping, and 3D Printing and take their ideas to manufacturing. One firm doing all kinds of Product Development!

Thank you so much for your great support so far. Overall, the sheet metal work of the Plotbot Pro was done in an awesome way.Special Mention: The powder coat looks cooler!

The next disruption is happening in Prototyping & Manufacturing on-demand and Frigate is leading the way!I personally believe the Frigate's way of IIOT enabled cloud platform with Al.

I am absolutely happy to work with supplier like Frigate who were quite proactive & result oriented . Frigate has high willingness team who has strong know how & their passion towards the products & process were absolutely thrilling.

Working with Frigate has been great. Their proactive, results-driven approach and expertise shine through in every project. It's been a pleasure collaborating with them.

Having Doubts? Our FAQ

Check all our Frequently Asked Question

How does plasma cutting achieve high precision in intricate designs?

Plasma cutting utilizes a high-velocity jet of ionized gas, which focuses intense heat on a small area. This allows for narrow kerf widths and minimal heat-affected zones, enabling complex shape production with tight tolerances.

What types of materials can be effectively processed with precision plasma cutting?

Precision plasma cutting efficiently processes various materials, including mild steel, stainless steel, aluminum alloys, and coated metals. Adjusting cutting parameters for each material enhances quality and performance.

How does height control technology improve cut quality in plasma cutting?

Adaptive height control systems automatically adjust the distance between the cutting torch and the workpiece in real time. This ensures optimal arc stability and consistent cutting performance, minimizing dross and improving edge quality.

What role do gas flow rates play in the plasma cutting process?

Gas flow rates significantly affect the quality of the plasma arc. Properly calibrated flow rates ensure the plasma remains stable, enhancing cutting speed and precision while preventing excessive oxidation or heat buildup in the material.

How can plasma cutting minimize thermal distortion in sensitive materials?

By employing high-speed cutting and precise control over cutting parameters, plasma cutting reduces the duration of heat exposure to the material. This quick processing helps maintain the structural integrity of sensitive materials, minimizing warping and thermal distortion.

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LOCATIONS

Global Sales Office

818, Preakness lane, Coppell, Texas, USA – 75019

Registered Office

23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ