Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
Electrical devices built to deliver stable voltage and current for power distribution and equipment operation.
Manufactured to provide safe and consistent power delivery for electrical equipment and appliances.
Magnetic components designed to store energy, filter signals, and control current in electrical circuits.
Conductive products manufactured to transmit power or signals with consistent electrical performance.
Electrical bars designed for efficient current distribution in electrical panels and power systems.
Protective housings built to safeguard electrical and mechanical assemblies against operational stresses.
Continuous profiles produced with uniform cross-sections for structural, decorative, and functional applications.
Connection interfaces manufactured for secure pipe joining and leak-free performance in critical systems.
Fluid-handling units built to deliver consistent flow and pressure across industrial applications.
Flow control components engineered to regulate, isolate, or direct fluids in industrial systems.
High-accuracy metal parts produced for industries where performance depends on flawless detailing.
Custom-formed sheets with tight dimensional for sectors ranging from enclosures to structural components.
High-volume molded parts with consistent finish, suited for functional and consumer-grade products.
Metal components shaped to complex profiles for strength, detail, and material efficiency.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
Accurate fluid sampling depends heavily on the valve’s ability to maintain process representativeness regardless of pressure or flow variations. Using pressure-balanced trim geometry and precision-lapped sealing interfaces, our valves ensure consistent sampling from both turbulent and laminar flow regimes. The design accounts for fluid dynamics at elevated Reynolds numbers and provides minimal pressure drop across the valve body to prevent phase separation or air entrainment during draw-off.
High-cycle operations place a significant mechanical burden on sampling components, often leading to premature wear or failure. The valve architecture utilizes modular bonnet assemblies and high-performance elastomers rated for repeated thermal cycles. Seal change-outs and stem replacements can be executed in-situ without disturbing the piping or surrounding instrumentation. Surface roughness (Ra ≤ 0.4 μm) and electropolished wetted areas contribute to reduced fouling, extending operational reliability while minimizing mean time to repair (MTTR).
For processes involving volatile organics, toxics, or highly reactive fluids, fugitive emissions during sampling pose environmental and safety risks. The valve employs dual containment packing with a live-loaded stem seal arrangement and compliance with ISO 15848-1 for low-leakage performance. Gland follower assemblies are designed to withstand thermal growth and vibration without compromising stem alignment or sealing pressure. Optional secondary containment ports are available for inert gas purging or leak detection system integration.
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Enables sterile, representative media extraction under aseptic conditions with CIP/SIP-compatible designs for batch validation and QA.
Facilitates isokinetic sampling of hydrocarbons and intermediates at elevated pressures and temperatures for compositional and impurity analysis.
Extracts microbial or particulate samples from hygienic lines using flush-mounted valves with dead-leg-free internal geometries.
Draws high-pressure water or steam samples for conductivity, pH, and silica testing to protect turbine and condenser components.
Provides point sampling of ultra-pure or corrosive chemicals using high-purity materials and low-leachability sealing technologies.
Collects outlet stream samples during continuous or batch synthesis processes under inert or high-vacuum conditions for lab verification.
Thermal cycling and pressure transients can result in mechanical distortion and valve leakage if not addressed at the design stage. The valve body is stress-relieved and finite-element analyzed (FEA) for mechanical integrity under ASME B31.3 and EN 13480 pressure boundary conditions. Gasketed joints incorporate spiral-wound or C-ring metal seals with differential thermal expansion tolerances engineered for both cryogenic and elevated temperature service, ranging from -50°C to +250°C.
Regulatory and internal quality systems demand verifiable design control and performance data. Each valve is supplied with full documentation including MTRs, pressure test certificates, leakage class verification (API 598 / ISO 5208), and surface finish reports. For GMP environments, validation protocols such as IQ/OQ/PQ templates, elastomer extraction data, and traceable serialization are provided.
Check all our Frequently Asked Question
Frigate designs its sampling valves with flush-mount diaphragms and no internal pockets. This eliminates stagnant zones where product residue could accumulate. The valve sits level with the process wall to prevent cross-contamination. This design supports critical applications in biotech and sterile fluid systems.
Frigate uses live-loaded stem packing with spring compensation to maintain seal integrity over repeated thermal and mechanical cycles. The stem is guided to prevent lateral movement that could cause wear. Redundant O-rings or bellows seals are available for enhanced leak control. These features reduce downtime in aggressive or automated sampling environments.
Yes, Frigate offers valves in Hastelloy C-276, Super Duplex, and Alloy 20 for extreme corrosion resistance. Wetted parts are pickled and passivated to remove surface impurities. Seal materials like Kalrez and PTFE are used based on compatibility charts. This ensures chemical integrity of both the valve and sample.
Frigate valves can be fitted with pneumatic actuators, solenoids, and limit switches conforming to NAMUR and ISO 5211 standards. Control feedback is supported via 4–20 mA or HART-compatible sensors. This allows real-time sample triggering through SCADA or PLC systems. The setup supports both batch traceability and remote diagnostics.
Every valve is tested hydrostatically and pneumatically to meet ANSI/API 598 or EN 12266 standards. Frigate uses helium leak detection for sub-atmospheric conditions when required. Valves are subjected to cyclic pressure testing to simulate field conditions. Results are logged with pressure graphs and traceable serial codes for validation.
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10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
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