Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade enclosures provide durable, customizable protection with efficient thermal management for high-performance applications.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
Accurate fluid sampling depends heavily on the valve’s ability to maintain process representativeness regardless of pressure or flow variations. Using pressure-balanced trim geometry and precision-lapped sealing interfaces, our valves ensure consistent sampling from both turbulent and laminar flow regimes. The design accounts for fluid dynamics at elevated Reynolds numbers and provides minimal pressure drop across the valve body to prevent phase separation or air entrainment during draw-off.
High-cycle operations place a significant mechanical burden on sampling components, often leading to premature wear or failure. The valve architecture utilizes modular bonnet assemblies and high-performance elastomers rated for repeated thermal cycles. Seal change-outs and stem replacements can be executed in-situ without disturbing the piping or surrounding instrumentation. Surface roughness (Ra ≤ 0.4 μm) and electropolished wetted areas contribute to reduced fouling, extending operational reliability while minimizing mean time to repair (MTTR).
For processes involving volatile organics, toxics, or highly reactive fluids, fugitive emissions during sampling pose environmental and safety risks. The valve employs dual containment packing with a live-loaded stem seal arrangement and compliance with ISO 15848-1 for low-leakage performance. Gland follower assemblies are designed to withstand thermal growth and vibration without compromising stem alignment or sealing pressure. Optional secondary containment ports are available for inert gas purging or leak detection system integration.
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Enables sterile, representative media extraction under aseptic conditions with CIP/SIP-compatible designs for batch validation and QA.
Facilitates isokinetic sampling of hydrocarbons and intermediates at elevated pressures and temperatures for compositional and impurity analysis.
Extracts microbial or particulate samples from hygienic lines using flush-mounted valves with dead-leg-free internal geometries.
Draws high-pressure water or steam samples for conductivity, pH, and silica testing to protect turbine and condenser components.
Provides point sampling of ultra-pure or corrosive chemicals using high-purity materials and low-leachability sealing technologies.
Collects outlet stream samples during continuous or batch synthesis processes under inert or high-vacuum conditions for lab verification.
Thermal cycling and pressure transients can result in mechanical distortion and valve leakage if not addressed at the design stage. The valve body is stress-relieved and finite-element analyzed (FEA) for mechanical integrity under ASME B31.3 and EN 13480 pressure boundary conditions. Gasketed joints incorporate spiral-wound or C-ring metal seals with differential thermal expansion tolerances engineered for both cryogenic and elevated temperature service, ranging from -50°C to +250°C.
Regulatory and internal quality systems demand verifiable design control and performance data. Each valve is supplied with full documentation including MTRs, pressure test certificates, leakage class verification (API 598 / ISO 5208), and surface finish reports. For GMP environments, validation protocols such as IQ/OQ/PQ templates, elastomer extraction data, and traceable serialization are provided.
Check all our Frequently Asked Question
Frigate designs its sampling valves with flush-mount diaphragms and no internal pockets. This eliminates stagnant zones where product residue could accumulate. The valve sits level with the process wall to prevent cross-contamination. This design supports critical applications in biotech and sterile fluid systems.
Frigate uses live-loaded stem packing with spring compensation to maintain seal integrity over repeated thermal and mechanical cycles. The stem is guided to prevent lateral movement that could cause wear. Redundant O-rings or bellows seals are available for enhanced leak control. These features reduce downtime in aggressive or automated sampling environments.
Yes, Frigate offers valves in Hastelloy C-276, Super Duplex, and Alloy 20 for extreme corrosion resistance. Wetted parts are pickled and passivated to remove surface impurities. Seal materials like Kalrez and PTFE are used based on compatibility charts. This ensures chemical integrity of both the valve and sample.
Frigate valves can be fitted with pneumatic actuators, solenoids, and limit switches conforming to NAMUR and ISO 5211 standards. Control feedback is supported via 4–20 mA or HART-compatible sensors. This allows real-time sample triggering through SCADA or PLC systems. The setup supports both batch traceability and remote diagnostics.
Every valve is tested hydrostatically and pneumatically to meet ANSI/API 598 or EN 12266 standards. Frigate uses helium leak detection for sub-atmospheric conditions when required. Valves are subjected to cyclic pressure testing to simulate field conditions. Results are logged with pressure graphs and traceable serial codes for validation.
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818, Preakness lane, Coppell, Texas, USA – 75019
10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
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