RF Cable Assemblies

One of the primary concerns in RF cable assemblies is signal loss, which can degrade system performance. Our assemblies are constructed using high-quality conductors such as tinned, silver-plated, or bare copper, optimized for minimal attenuation across a broad frequency range. The design is focused on ensuring low insertion loss and high power handling capabilities, which are critical for applications where signal fidelity must be maintained over long distances or through complex systems. The cables are designed to minimize return loss and ensure a consistent 50-ohm impedance to prevent signal reflections. 

Conductor Material

Tinned Copper, Silver-Plated Copper, Bare Copper

Conductor Stranding

7/0.20 mm, 19/0.25 mm, 30/0.20 mm (varies based on cable type)

Voltage Rating

300V to 1000V (depending on the cable design)

Current Rating

2A to 15A (depending on wire gauge and insulation material)

Insulation Material

Teflon (PTFE), FEP, PVC, PE

Product Description

Shielding is vital in environments with significant electromagnetic interference (EMI). Our RF cable assemblies feature multiple layers of shielding options, such as braided copper, foil shields, and conductive jackets, which provide up to 100 dB shielding effectiveness across a broad frequency range. These shields prevent internal and external interference, ensuring that the RF signals remain unaffected by surrounding electrical noise. This shielding level is essential for aerospace, defense, and telecommunications applications, where high data integrity is non-negotiable. 

Insulation Resistance

Teflon (PTFE), FEP, PVC, PE

Jacket Material

PVC, PE, TPE, FEP

Jacket Thickness

0.5 mm to 2 mm (depending on the application and environmental needs)

Temperature Range

-55°C to +200°C (depending on insulation material and cable construction)

Flame Retardancy

UL VW-1, IEC 60332-1 (self-extinguishing properties)

Shielding

Braided Copper, Foil Shielding, Double Shielded, Conductive Jacket

Connector Type

SMA, N-Type, TNC, BNC, MCX, MMCX, SMA Female, SMA Male

Power Rating

100W to 1000W (depending on the cable construction and application)

Environmental Rating

IP65, IP67 (dust and water resistance)

Certification

UL, RoHS, CE, MIL-STD (varies based on application and industry requirements)

Technical Advantages

RF cable assemblies must perform reliably in harsh environments. Our cables are designed to meet high durability standards against environmental factors such as extreme temperatures, mechanical stress, and chemical exposure. Using Teflon (PTFE) or FEP (fluoropolymer) as insulating materials ensures that the cables maintain their integrity under temperatures ranging from -55°C to +200°C, depending on the application. For aerospace or defense applications, we incorporate radiation-resistant materials to further extend the service life of the assemblies in high-radiation environments. 

Precision is key when integrating RF cable assemblies with connectors. Our cables are compatible with various connectors, including SMA, TNC, N-type, BNC, and MCX, ensuring a precise fit and reliable electrical performance. We also offer customized terminations to meet specific requirements such as crimping, soldering, or cold welding. This flexibility ensures that your RF cable assemblies are fully integrated into your system without compromising signal quality or reliability. 

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Industry Applications

5G Infrastructure

Optimizes signal integrity for high-frequency 5G antennas, base stations, and wireless communication equipment.

Radar Systems

This product supports precise signal transmission for ground-based, airborne, and marine radar systems used in surveillance and navigation.

Satellite Communication

Provides reliable, high-bandwidth signal transfer for satellite uplinks, downlinks, and communication relays. 

RF Testing and Calibration

RF test equipment is used to ensure accurate device calibration under high-frequency conditions. 

Electromagnetic Compatibility (EMC) Testing

Used in EMC test setups to ensure minimal interference and compliance with international standards. 

High-Speed Data Networks

This technology enables high-speed, low-loss transmission for fiber-optic backhaul, wireless networks, and point-to-point communication links. 

Cost-Effectiveness without Compromising on Performance

Depending on the application, RF cable assemblies are often required to perform across a wide frequency range, from DC to 40 GHz or more. Our assemblies are designed to meet specific bandwidth requirements with minimal distortion. The selection of dielectric materials and cable geometry ensures stable performance across high-frequency ranges, essential in communications, radar, and satellite applications. The optimization of cable construction for specific frequencies ensures that your system operates at peak performance without signal degradation. 

In demanding RF applications, optimizing cost without sacrificing performance is crucial. We achieve this balance by utilizing advanced manufacturing techniques such as precision extrusion and automated testing to ensure that all RF cable assemblies meet performance requirements without unnecessary cost increases. Our assemblies are designed for high-volume production while maintaining the required level of quality control through stringent testing for factors like swept-frequency loss, VSWR, and mechanical integrity. 

Having Doubts? Our FAQ

Check all our Frequently Asked Question

How does Frigate ensure signal integrity in RF cable assemblies for high-frequency applications?

Frigate uses precision-engineered cables with low attenuation and high-quality materials like silver-plated copper conductors to ensure minimal signal loss across high frequencies. Advanced manufacturing techniques ensure consistent 50-ohm impedance, critical for maintaining signal integrity in telecommunications and aerospace applications. 

What customization options does Frigate offer for RF cable assemblies to meet specific application needs?

Frigate offers customized impedance levels, connector types, and shielding configurations based on specific project requirements. For military-grade systems or high-speed data networks, Frigate tailors its RF cable assemblies to meet precise operational conditions like frequency range, temperature tolerance, and mechanical stress. 

How does Frigate optimize RF cable assemblies for resistance to environmental factors?

Frigate’s RF cable assemblies are designed with environmental resistance in mind. Insulated with Teflon (PTFE) or FEP, the cables withstand high temperatures (up to 200°C) and extreme mechanical stress. Additionally, custom shielding ensures protection against corrosive environments, making them ideal for aerospace and defense applications. 

What testing protocols does Frigate follow to ensure the quality of RF cable assemblies?

Frigate implements rigorous swept-frequency tests, insertion loss measurements, and VSWR testing to ensure each RF cable assembly meets strict performance standards. Testing is conducted at various frequencies to verify low attenuation and minimal signal degradation, ensuring the cables perform optimally in demanding applications. 

How does Frigate address RF cable assemblies for high-power applications?

Frigate designs RF cable assemblies for high-power transmission by selecting high-conductivity materials and ensuring proper thermal management. The cables are constructed with thicker conductors and specialized insulation materials to handle high power levels while maintaining signal integrity and reducing the risk of thermal damage or signal loss in high-power communication systems. 

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LOCATIONS

Global Sales Office

818, Preakness lane, Coppell, Texas, USA – 75019

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

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RF Cable Assemblies

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