Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
Electrical devices built to deliver stable voltage and current for power distribution and equipment operation.
Manufactured to provide safe and consistent power delivery for electrical equipment and appliances.
Magnetic components designed to store energy, filter signals, and control current in electrical circuits.
Conductive products manufactured to transmit power or signals with consistent electrical performance.
Electrical bars designed for efficient current distribution in electrical panels and power systems.
Protective housings built to safeguard electrical and mechanical assemblies against operational stresses.
Continuous profiles produced with uniform cross-sections for structural, decorative, and functional applications.
Connection interfaces manufactured for secure pipe joining and leak-free performance in critical systems.
Fluid-handling units built to deliver consistent flow and pressure across industrial applications.
Flow control components engineered to regulate, isolate, or direct fluids in industrial systems.
High-accuracy metal parts produced for industries where performance depends on flawless detailing.
Custom-formed sheets with tight dimensional for sectors ranging from enclosures to structural components.
High-volume molded parts with consistent finish, suited for functional and consumer-grade products.
Metal components shaped to complex profiles for strength, detail, and material efficiency.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
High di/dt during switch transitions in boost topologies causes ripple that compromises downstream regulation. Our chokes use optimized core materials—like high-permeability ferrites or low-loss powder cores—tailored to suppress high-frequency ripple without magnetic saturation. This ensures stable operation in buck-boost and power factor correction (PFC) circuits.
Thermal loading is a key concern in densely packed power supplies. Our chokes are wound with high-current Litz or heavy-gauge copper conductors and potted with thermally conductive encapsulants. These features improve heat dissipation while maintaining low core and copper losses, even under continuous full-load conditions.
Inconsistent inductance under load affects current mode control and duty cycle stability. We design boost converter chokes to maintain a flat μe (effective permeability) profile across wide temperature and current ranges, using gapped or composite core configurations. This keeps the converter’s peak current limit predictable, improving overall reliability.
Need reliable Chokes for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Regulates high-frequency current in DC-DC converters for stable voltage supply to battery management and motor control systems.
Manages input current ripple in high-density DC-DC modules for base stations and optical network power infrastructure.
Filters switching transients and stabilizes current flow in boost converters for variable frequency drives and servo systems.
Maintains low noise and constant inductance under thermal stress in compact DC power distribution architectures.
Handles current ripple and magnetic saturation in maximum power point tracking circuits within solar energy harvesting systems.
Reduces voltage ripple and EMI in isolated boost converter sections powering sensitive diagnostic electronics like MRI and CT systems.
EMI compliance is a frequent bottleneck in converter certification. Our chokes are designed with controlled leakage flux and winding geometry that naturally attenuate differential-mode noise. By doing this, they reduce the burden on downstream EMI filters, helping your design meet CISPR and FCC limits more easily.
When switching frequencies rise above 100 kHz, core losses and skin effect become dominant. Boost converter chokes are frequency-tuned with core materials selected specifically for your switching range—whether for GaN, SiC, or high-efficiency MOSFET applications. This directly lowers converter losses and improves power density.
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Frigate uses core materials with low thermal drift to maintain stable inductance across wide temperature ranges. Thermal aging is simulated during testing to check for shifts in B-H characteristics. Each choke is validated for performance up to 150°C ambient. This ensures reliable operation in compact, high-temperature converter enclosures.
Frigate selects core geometries and materials optimized for specific switching ranges, typically from 100 kHz to 1 MHz. Loss modeling is done using Steinmetz parameters specific to the application waveform. This allows Frigate to balance AC core loss with size and thermal limitations. Designs are verified with thermal imaging under dynamic conditions.
Frigate selects core geometries and materials optimized for specific switching ranges, typically from 100 kHz to 1 MHz. Loss modeling is done using Steinmetz parameters specific to the application waveform. This allows Frigate to balance AC core loss with size and thermal limitations. Designs are verified with thermal imaging under dynamic conditions.
Frigate applies precise winding layouts to limit parasitic capacitance and control leakage flux. Toroidal or shielded core options are used where space permits. Fringing fields are modeled and minimized using controlled air gap placement. This reduces radiated emissions and supports easier EMI certification for the end equipment.
Frigate uses high-fill factor windings with flattened copper or Litz wire to reduce DCR. Mechanical stress points are supported with thermal adhesives or bobbin-integrated reinforcement. Winding geometry is optimized for minimal skin effect at high frequencies. This ensures long-term reliability under vibration and thermal cycling.
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10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!