Engine mounts, chassis parts, and machined components for assembly lines.
Thrust reverser latches, bolt carrier assemblies, and fasteners for aircraft and defense sector.
Connector housings, EMI shielding brackets and lightweight chassis for industrial electronics parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Orthopedic implant screws, surgical drill guides and enclosures for sterile environments.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Rudders, propellers and corrosion-resistant components for offshore and deck-side systems.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Optimized for mass production, high-volume machining utilizes advanced automation and process control to ensure consistent quality, tight tolerances, and superior cost efficiency at scale.
Designed for precision-driven applications, low-volume machining supports prototype development and limited production runs with high accuracy, rapid iteration, and reduced tooling requirements.
Designed for compatibility, the Orthodontic Bracket Jig features interchangeable adaptor plates with precision tolerances to accommodate a wide range of bracket base shapes, slot widths, and prescription variations. Each adaptor ensures a secure, backlash-free interface between the jig and the bracket, minimizing positional play during transfer. This modular adaptability allows the jig to securely hold stainless steel, ceramic, and composite brackets without compromising positional accuracy.
The mechanical assemblies of the Orthodontic Bracket Jig—including levers and hinges—are optimized through finite element analysis to minimize deflection under operator-applied loads. Textured grip surfaces with low-friction coatings enhance handling ergonomics and reduce operator fatigue. The jig’s kinematic design ensures consistent force transmission, converting manual input into stable and repeatable bracket seating pressures critical for adhesion reliability.
The Orthodontic Bracket Jig incorporates quick-release locking cams and indexed rotational dials with high-resolution detents to facilitate rapid yet precise positional adjustments during clinical procedures. Fine-threaded lead screws enable sub-degree angular modifications with clear, engraved reference marks. These features support efficient chairside setup by balancing speed and accuracy within the jig’s mechanical framework.
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Facilitates precise bracket placement on dental models to ensure accurate force vectors and optimized tooth movement during fixed appliance therapy.
Enables fabrication of patient-specific jigs tailored to individual orthodontic prescriptions, improving bracket alignment consistency across diverse treatment plans.
Supports accurate transfer of bracket positions from models to intraoral application, maintaining dimensional fidelity throughout the appliance production process.
Provides a controlled platform for testing bracket designs and positioning effects on tooth movement biomechanics under standardized conditions.
Used in orthodontic training programs to demonstrate bracket placement techniques and spatial orientation principles with precise mechanical guidance.
Assists practitioners in achieving reproducible bracket positioning during bonding procedures, minimizing manual placement errors and procedure time.
Components of the Orthodontic Bracket Jig are machined from medical-grade 316L stainless steel selected for corrosion resistance and mechanical strength under repeated autoclaving. Passivation and electropolishing surface treatments minimize micro-pitting and biofilm adhesion, preserving dimensional tolerances over extensive sterilization cycles. This material engineering ensures the jig maintains calibration stability and prolongs its operational lifespan.
The Orthodontic Bracket Jig utilizes a dual clamping system with spring-loaded retention pads designed to firmly hold brackets without deformation. Precision-ground mating surfaces between the jig and bracket base reduce micro-movements during transfer, minimizing displacement variability. This secure fixation mechanism within the jig lowers the risk of bracket repositioning, enhancing bond integrity and protecting enamel integrity.
Check all our Frequently Asked Question
Frigate employs CNC machining with precision tolerances down to ±0.01 mm for all critical jig components. Quality control includes coordinate measuring machine (CMM) inspections to verify dimensions against CAD models. Materials used, such as hardened 316L stainless steel, are selected for minimal thermal expansion. This process guarantees that each jig maintains consistent accuracy across production batches.
Frigate advises routine verification of micro-adjustment screws and angular scales using calibrated optical or mechanical measuring devices. Calibration intervals depend on clinical usage frequency but generally occur quarterly to ensure sub-millimeter positional accuracy. Any detected wear or drift prompts component replacement or recalibration. This maintains the jig’s reliable performance in clinical settings.
The jig incorporates modular adaptor plates engineered with interference fits to match specific bracket bases precisely. Each adaptor undergoes dimensional validation to ensure secure, backlash-free engagement with the bracket. This design reduces micro-movements during transfer, preventing positional errors. Frigate’s engineering process rigorously tests these adaptors under simulated clinical conditions to validate stability.
Frigate selects medical-grade stainless steel alloys with superior corrosion resistance properties suitable for autoclave environments. The jig surfaces receive electropolishing and passivation treatments to eliminate micro-pitting, which could harbor contaminants. Design features minimize crevices where sterilization residues might accumulate. These measures ensure the jig’s longevity and maintain dimensional integrity after repeated sterilization cycles.
Frigate employs biomechanical modeling and finite element analysis to develop balanced weight distribution within the jig’s structure. Textured, low-friction grip surfaces are integrated to enhance manual control during bracket placement. The hinge and lever systems are calibrated for smooth, low-resistance articulation to reduce repetitive strain. These ergonomic optimizations contribute to consistent, accurate bracket seating throughout extended clinical procedures.
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10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
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