Robotic Vision Camera Bracket

Name: Robot Arm Vision Camera Bracket for Factories – Frigate
Price: 249.00 USD
Availability: InStock

Robotic vision camera brackets are designed to provide a mechanically stable platform that minimizes transmission of dynamic vibrations and transient shocks from robotic arm movements. Structural rigidity is achieved through the use of aerospace-grade aluminum alloys or stainless steel, optimized by finite element analysis (FEA) to balance stiffness with minimal mass. Incorporation of viscoelastic damping materials or tuned mass dampers within the bracket assembly significantly reduces high-frequency vibrations that can induce sensor noise and degrade image clarity. Precision machining ensures uniform contact surfaces, eliminating micro-movements that disrupt focal stability during high-speed operation.

Material

Aluminum 6061-T6, Magnesium Alloy, Hteel 4140 (hardened)

Dimensional Tolerances

Camera Mounting – ±0.02 mm; Robot Mounting – ±0.05 mm; Overall Geometry – ±0.1 mm

Camera Mounting

Hole Pattern – Custom to camera model; Threads – M2–M6 (ISO 4762); Dowel Pins – ±0.005 mm position

Robot Mounting

Bolt Circle – ISO 9409-1 (or custom); Threads – M6–M12 (Class 8.8); Slots – ±0.1 mm adjustability

Flatness/Parallelism

Camera Face – ≤0.01 mm/100 mm; Robot Face – ≤0.02 mm/100 mm

Product Description

Accurate spatial positioning of vision cameras relative to the robotic coordinate system is critical for machine vision calibration and 3D reconstruction accuracy. Brackets incorporate precision-ground datum surfaces and kinematic mount features that constrain degrees of freedom without over-constraint, enabling sub-millimeter repeatability during camera installation and removal cycles. Adjustable micro-alignment mechanisms such as differential screws or fine pitch threads allow precise angular and positional tuning. These design elements facilitate deterministic alignment critical for advanced vision algorithms relying on consistent camera pose.

Surface Finish

Mounting Faces – Ra ≤0.8 µm; Non-Reflective – Matte black (Ra 1.6–3.2 µm)

Burr-Free Requirement

Fully Deburred (ISO 13715 compliant); Edge Radius – 0.2–0.5 mm

Perpendicularity

Camera-to-Robot Axis – ≤0.03 mm/100 mm (or ≤0.1°)

Protective Coating

Black Anodizing (Type II/III, 25–50 µm), Powder Coat

Certification Standards

ISO 9001:2015,ISO 9409-1 (Robot Mounting), RoHS/REACH Compliant

Technical Advantages

Reducing the inertial load on robotic end-effectors improves dynamic response and cycle efficiency. Bracket geometries undergo topology optimization to minimize material usage while maintaining yield strength and fatigue life requirements under expected loading conditions. Selection of materials with high specific stiffness and strength, combined with additive manufacturing or CNC milling, achieves an ideal weight-to-performance ratio. This approach reduces torque demands on servo motors and enhances overall system longevity.

Vision system integrability is enhanced through the implementation of standardized mounting patterns compliant with industrial camera form factors such as C-mount, CS-mount, or industry-specific proprietary mounts. Multi-hole mounting plates and adjustable adapters accommodate a range of camera dimensions and lens assemblies without modification to robotic tooling. Modular bracket architectures support quick interchangeability and field upgrades, reducing downtime and improving maintainability in complex automation cells.

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Industry Applications

Automotive Assembly Lines

Provides rigid, vibration-damped mounting for cameras enabling precise real-time inspection and alignment of vehicle components during robotic assembly.

Electronics Manufacturing

Supports stable camera positioning for high-resolution imaging during PCB inspection and component placement verification in automated production.

Pharmaceutical Packaging

Ensures contamination-resistant, precise camera mounting for visual inspection of labeling accuracy and seal integrity in sterile environments.

Food Processing Automation

Offers corrosion-resistant, hygienic-compatible mounting to stabilize cameras for defect detection on conveyorized food products in wet environments.

Aerospace Component Inspection

Maintains rigid, thermally stable camera alignment to enable detailed surface defect detection on critical aerospace parts.

Logistics and Warehousing

Provides modular camera mounting for automated package dimensioning and barcode reading in dynamic robotic sorting systems.

Thermal Management and Heat Dissipation

Brackets use materials with high thermal conductivity, like aluminum alloys, to efficiently transfer heat away from vision cameras. Integrated heat sinks or cooling channels support rapid dissipation, stabilizing sensor temperature and preventing performance degradation during continuous operation. Designs accommodate forced air or liquid cooling to maintain optimal thermal conditions.

Critical bracket surfaces are machined and finished to achieve sub-micron surface roughness and held to tight dimensional tolerances (±0.01 mm or better). High-accuracy inspection using CMM ensures consistent mounting fit, reducing mechanical stress and maintaining stable camera alignment over repeated use and thermal cycles.

Having Doubts? Our FAQ

Check all our Frequently Asked Question

How does Frigate ensure vibration damping in its robotic vision camera brackets?

Frigate designs brackets using aerospace-grade aluminum alloys combined with integrated viscoelastic damping materials. This combination reduces high-frequency vibrations transmitted from robotic arms. Finite element analysis (FEA) guides the optimization of structural rigidity and damping. The result is minimal image distortion during high-speed robot operations.

What alignment precision does Frigate achieve for camera mounting surfaces?

Frigate’s brackets are precision-machined with tolerances within ±0.01 mm. Critical datum surfaces and kinematic mounts allow repeatable sub-millimeter positioning. Adjustable fine-pitch screws enable micro-alignment in multiple axes. This ensures reliable calibration and consistent vision system performance.

How does Frigate address thermal expansion issues in camera bracket design?

Frigate selects materials with matched coefficients of thermal expansion to the camera housing. Surface treatments reduce temperature-induced stresses. Thermal simulations are conducted to validate bracket stability across operating temperature ranges. This prevents misalignment caused by thermal cycling.

How does Frigate’s modular design improve compatibility with different vision camera systems?

Frigate incorporates standardized mounting interfaces such as C-mount and CS-mount in its bracket designs. Interchangeable adapter plates allow quick switching between camera models without mechanical adjustments. This reduces downtime during camera upgrades or replacements. The modular approach also simplifies inventory management.

What corrosion protection methods does Frigate use for harsh industrial environments?

Frigate applies anodizing or electroless nickel plating to bracket surfaces for chemical and abrasion resistance. Sealed joints using precision O-rings prevent dust and moisture ingress. Materials are chosen to withstand exposure to cleaning agents and humidity. This extends service life and maintains optical performance.

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LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

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