Workstation Frame Extrusions (T-slot system)

Name: Workstation Frame Extrusions | Workstation T-slot Aluminum Profile | Modular Workbench Extrusions - Frigate
Price: 249.00 USD
Availability: InStock

The Workstation Frame Extrusions (T-slot system) is engineered with an emphasis on adaptability, allowing for a highly customizable framework. The system’s modular design uses extruded aluminum profiles with T-slots, providing users with the flexibility to create a wide range of workstation configurations. These extrusions allow for precise alignment of components, enabling easy integration of structural elements, fixtures, and accessories. The modular design also ensures that the system can be reconfigured as needed, reducing the time and cost associated with redesigns when production requirements change.

Materialien

High-strength aluminum alloys like 6063 and 6061 for durability and corrosion resistance.

Surface Finishes

Anodized, powder-coated, or mill finish for corrosion protection and aesthetic appeal.

Compliance Standards

RoHS, REACH, ISO 9001, UL, CE, and other industry-specific certifications for quality and safety.

Cross-Section Area (A)

Varies from 10 to 100 cm² depending on profile size, ensuring strength and stability.

Mass per Meter (m)

Ranges from 1.2 to 4.5 kg/m based on material, profile size, and design.

Product Description

The aluminum extrusions used in the T-slot system are designed to meet demanding structural requirements. They are manufactured using high-strength alloys that offer an optimal balance of weight and durability. This ensures that the system can support substantial loads without compromising on performance. The profiles are designed to distribute forces uniformly across the structure, preventing any deformation or failure under heavy operational loads.

Moment of Inertia (Ix / Iy)

Flexural Rigidity: 0.0002–0.015 cm⁴ — Indicates profile stiffness and resistance to bending.

Section Modulus (Zx / Zy)

Varies between 0.0008 and 0.015 cm³, indicating bending strength of profiles.

Radius of Gyration (ix / iy)

Typically 0.2 to 3.5 cm, determining stability and distribution of material.

Max. Axial Load (Euler Buckling)

Up to 1,500 kg, calculated based on profile dimensions, material, and length.

Max. Load at Slot (Shear Test)

Load capacity ranging from 500 to 2,000 N depending on slot profile and application.

Torsional Constant (J)

Ranges from 0.0001 to 0.02 cm⁴, determining the frame’s torsional stiffness.

Max Torque (Torsional Load Limit)

Up to 100 to 1,000 N·m depending on profile and material used.

Elastic Deflection (100 N Load)

Typically < 0.5 mm for most profiles under 100 N load.

Dynamic Load Rating

Load capacity between 200 N to 2,000 N based on profile design and material.

Compatibility Tolerance

±0.2 mm for standard profiles, available with tighter tolerances for specific needs.

Machining Precision Grade

±0.2 mm standard precision, tighter tolerances available for specific applications.

Fatigue Life (Slot Edge)

Typically 50,000 cycles under normal use, varies with slot edge design.

Thermal Expansion (ΔL @ ΔT=50°C)

~0.02 mm/m/°C, dependent on aluminum alloy and environmental conditions.

Slot Pull-Out Resistance

Resistance up to 2,000 N depending on slot design and material type.

Max Load Bearing at Corner Joint

Typically 1,500 N, determined by corner joint design and profile size.

Technical Advantages

One of the critical features of the T-slot system is its high precision in manufacturing. The aluminum profiles are extruded and then precision-machined to ensure tight tolerances. This ensures that each part fits together seamlessly during assembly. The dimensional accuracy of the components plays a crucial role in maintaining the overall alignment and performance of the workstation. Consistent tolerances reduce the risk of misalignments that can lead to inefficiencies in workflow or cause issues with component assembly.

The T-slot system is designed with ease of assembly and reconfiguration in mind. It employs a tool-free assembly process where components are connected using fasteners that slot into the T-profile channels. This system eliminates the need for welding, specialized tools, or complex machinery, which reduces the initial setup time. Furthermore, the modular design allows for easy reconfiguration and adaptation to new needs.

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Industry Applications

Assembly Line Workstations

Designed for precise alignment and load-bearing, ensuring stable work environments for assembly tasks in high-demand production settings.

Automation Systems Integration

Supports mounting of robotics, conveyors, and automation components, providing a robust frame for industrial automation processes and integration.

Material Handling Systems

Used to build frames for conveyors, sorters, and robotic material handling systems, ensuring structural stability under dynamic loads.

Test and Inspection Stations

Provides a modular framework for building precise testing stations with easy adjustments for different test configurations and fixtures.

Packaging Systems

Used to create custom packaging line frames that hold equipment securely, providing structural integrity under constant mechanical stress.

Clean Room Workstations

Corrosion-resistant frames are ideal for cleanroom environments, maintaining dimensional stability and reducing contamination risks during assembly processes.

Corrosion Resistance and Durability

The use of aluminum in the T-slot frame system offers inherent resistance to corrosion, making it ideal for use in environments where exposure to moisture or chemicals could degrade other materials. Aluminum’s natural oxide layer protects it from rusting, ensuring the frame maintains its structural integrity over time.

The T-slot frame system is engineered to support the integration of various automation tools, machinery, and custom components. The extrusions are designed with precise, standardized channels that allow for easy mounting of additional elements, including robotics, conveyors, or automated assembly systems.

Having Doubts? Our FAQ

Check all our Frequently Asked Question

How does Frigate ensure the precision of Workstation Frame Extrusion (T-slot systems) in custom applications?

Fregatte nutzt advanced CNC machining techniques to achieve tight tolerances in T-slot profiles. The extrusions are precisely cut and finished to meet specific customer requirements, ensuring perfect alignment during assembly. Each profile is inspected to ensure dimensional accuracy before delivery, guaranteeing a flawless fit for any application.

What materials does Frigate use for Workstation Frame Extrusions, and how does this affect performance?

Frigate primarily uses high-strength aluminum alloys for T-slot extrusions, offering a balance of lightweight construction and durability. The choice of materials ensures that the frames are resistant to corrosion, ideal for various environments. These materials also allow for high load-bearing capacity without compromising ease of reconfiguration.

How does Frigate handle the integration of custom components into T-slot system designs?

Frigate’s design team works closely with clients to ensure custom components are seamlessly integrated into the T-slot system. The flexible design allows for easy adaptation of third-party components, such as sensors or automation equipment. Specialized brackets and connectors are used to ensure stability and ease of integration.

What makes Frigate’s T-slot system suitable for heavy-duty industrial environments?

Frigate’s T-slot frames are engineered using aluminum alloys that offer exceptional tensile strength and fatigue resistance. The profiles are designed for load distribution, ensuring they perform under heavy mechanical stress. Their robust structure ensures minimal deflection, even in high-demand industrial environments.

How does Frigate address thermal expansion concerns in T-slot systems used in fluctuating temperatures?

Frigate selects aluminum alloys with low coefficients of thermal expansion to minimize structural shifts under temperature variations. The profiles are designed to accommodate slight movement, ensuring the integrity of the workstation remains unaffected. This ensures stable performance even in environments with fluctuating temperatures.

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Workstation Frame Extrusions (T-slot system)

Materialien

Surface Finishes

Compliance Standards

Cross-Section Area (A)

Mass per Meter (m)

Product Description

Moment of Inertia (Ix / Iy)

Section Modulus (Zx / Zy)

Radius of Gyration (ix / iy)

Max. Axial Load (Euler Buckling)

Max. Load at Slot (Shear Test)

Torsional Constant (J)

Max Torque (Torsional Load Limit)

Elastic Deflection (100 N Load)

Dynamic Load Rating

Compatibility Tolerance

Machining Precision Grade

Fatigue Life (Slot Edge)

Thermal Expansion (ΔL @ ΔT=50°C)

Slot Pull-Out Resistance

Max Load Bearing at Corner Joint

Technical Advantages

Let's Get Started

Industry Applications

Corrosion Resistance and Durability

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Workstation Frame Extrusions (T-slot system)

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