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Welding Cables

Whether dealing with heavy-duty industrial welding or precision jobs, choosing the right welding cable is crucial to maintaining efficiency, safety, and high-quality welds. Maintaining stable power flow is essential in welding applications, especially in high-amperage environments. Our welding cables are engineered with finely stranded copper conductors, providing exceptional conductivity.

Conductor Material

100% finely stranded copper for maximum conductivity and flexibility. 

Insulation Material

Premium synthetic rubber (EPDM or EPR) offering excellent thermal, abrasion, and oil resistance. 

Voltage Rating

600V to 1000V, suitable for most welding applications requiring stable voltage supply

Temperature Range

-40°C to +105°C, ensuring safe operation in extreme hot and cold environments. 

Fire Resistance

Flame-retardant insulation conforming to IEC 60332-1 for enhanced safety in high-heat environments. 

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Product Description

Traditional welding cables can stiffen or crack over time, especially in low temperatures. Our welding cables are insulated with highly durable yet flexible synthetic rubber compounds designed to retain elasticity and flexibility even in sub-zero temperatures. This ensures easier maneuverability around obstacles and reduces wear and tear during frequent use. This ensures minimal voltage drop across long distances, maintaining consistent power output and preventing overheating or inconsistencies in weld quality. 

Water Resistance

Water-resistant insulation suitable for damp or wet conditions, with no compromise in performance. 

UV Resistance

UV-stabilized insulation to prevent degradation when used in outdoor or exposed environments. 

Cross-sectional Area

Available in sizes ranging from 10mm² to 120mm² for different current-carrying needs. 

Sheath Material

Heavy-duty neoprene or rubber for superior protection against mechanical stress and environmental factors. 

Armoring

Optional steel wire armoring (SWA) available for applications requiring additional mechanical protection. 

Current-Carrying Capacity

Up to 600A depending on the cable size, conductor material, and installation environment. 

Flexibility

High flexibility, ideal for dynamic installations, achieved through fine-stranded copper and rubber sheathing. 

Cable Size

Single-core configurations

Outer Diameter

Varies between 8mm to 35mm depending on the conductor size and insulation thickness. 

Mechanical Protection

Reinforced with thick insulation and optional steel armoring for resistance to cuts, abrasions, and impacts. 

Standards Compliance

Complies with IEC 60245, ISO 6722, and UL 1277 standards for welding and flexible cables. 

Technical Advantages

Welding environments are often harsh, with extreme temperatures, oils, chemicals, and physical abrasion exposure. Our cables are designed with extra-thick, oil-resistant insulation, providing excellent protection against environmental factors that typically degrade lesser cables. This high-grade insulation material is flame-retardant and resistant to cuts, punctures, and abrasions, extending the lifespan of the cables even in the most demanding industrial applications. 

Continuous, high-duty cycle welding generates significant heat, which can cause cable insulation to break down over time. Our welding cables feature high-temperature-resistant insulation, allowing them to safely handle higher currents without the risk of insulation failure or performance degradation. This capability ensures that your operations can continue at maximum output without cable-related interruptions. 

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Industry Applications

Automotive Manufacturing

Used for MIG and TIG welding in assembly lines requiring high current capacity and flexibility in Automotive Manufacturing.

Shipbuilding

Provides Shipbuilding consistent power for arc welding in harsh environments with exposure to saltwater and extreme temperatures.

Construction

 Enables reliable welding in structural steel fabrication with cables resistant to abrasion, cuts, and impact during Construction.  

Öl & Gas

Ideal in Öl & Gas for welding pipelines and offshore rigs, offering resistance to oils, chemicals, and extreme heat. 

Luft-und Raumfahrt

Supports Luft-und Raumfahrt precision welding of aluminum and stainless steel in aircraft components, with minimal electromagnetic interference. 

Mining

Provides durable connections for Mining welding in underground operations, where flexibility and abrasion resistance are critical.

Safe Operation with Minimal Risk of Electromagnetic Interference (EMI)

Welding often occurs in environments with sensitive electronic equipment, where electromagnetic interference can cause disruptions or damage. Our welding cables are constructed with shielding technologies that minimize EMI, ensuring safe operation in environments with electronic control systems or delicate instrumentation. 

Despite their robust build and high current-carrying capacity, our welding cables are designed to be lightweight without compromising durability or performance. This makes them easier to transport, set up, and store, offering a balance of performance and portability that meets the needs of mobile welders. 

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Having Doubts? Our FAQ

Check all our Frequently Asked Question

What insulation material is best for welding cables in extreme temperatures?

Welding cables in extreme temperatures require insulation that can handle heat, cold, and abrasion. EPDM (Ethylene Propylene Diene Monomer) rubber is commonly used because it can withstand temperatures from -50°C to 105°C. It is also resistant to chemicals, UV light, and moisture, making it ideal for tough welding conditions. 

How does the diameter of copper strands affect welding cable flexibility?

The flexibility of a welding cable depends on the number and size of the copper strands inside it. More strands with smaller diameters (like Class K or Class M stranding) make the cable more flexible, which is important for moving around tight spaces. Larger-diameter strands are less flexible but may carry higher currents more efficiently. 

Why does the voltage drop the matter in long welding cables, and how can it be minimized?

Voltage drop occurs when electrical resistance in long welding cables reduces the voltage reaching the welding arc. This can weaken the weld. Use thicker cables (lower gauge numbers) to minimize voltage drop and ensure connections are tight and clean. Thicker cables have lower resistance, reducing voltage loss over long distances. 

Can welding cables handle both AC and DC welding currents?

Yes, welding cables can handle AC (Alternating Current) and DC (Direct Current) welding, but the current type affects the cable’s performance. DC welding usually generates less electrical noise, which can reduce cable heating. However, AC welding requires better shielding to prevent signal interference, so cable construction must be suited to the current type. 

How does welding cable ampacity change with temperature?

The welding cables’ ampacity (current-carrying capacity) decreases as the ambient temperature rises. For example, if a cable is rated for 200 amps at 30°C, its capacity might drop to 180 amps at 40°C. It’s essential to check the cable’s derating factor, which tells you how much ampacity decreases with each temperature rise. 

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Welding Cables

Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

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Welding Cables

Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

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