Motorlager, chassis Teile und bearbeitete Teile für die Montage Linien.
Hohe-Festigkeit Befestigungen, Fahrwerk Teile, und strukturellen Baugruppen.
Geschmiedete Gehäuse, Rüstung Klammern und mission-kritische strukturelle Teile.
Präzisions-Gehäuse, Antrieb Rahmen und Anker-Verknüpfungen für die Automatisierungstechnik.
Metallrahmen, Halterungen und Baugruppen für Geräte und Ausrüstung zu Hause.
Sammelschienen-Halter, Batterie pack Teile und leichte strukturelle Gehäuse.
Solar Montage Teile, wind turbine Klammern, und Batterie-Gehäuse.
Ventilgehäuse, Flansch Blöcke, und Bohrloch bohren-Komponenten.
Große geschweißte Rahmen, PEB Strukturen und Baugruppen für Industrieanlagen.
Langlebige Transformatoren gebaut für konsistente Leistung, Energie-Effizienz und stabile Leistung-Verordnung.
Fregatte industrial-grade-Gehäuse bietet robusten, anpassbaren Schutz mit effiziente thermische management.
High-performance-Kabel und Leitungen für Haltbarkeit konstruiert und nahtlose Konnektivität zwischen Anwendungen.
Maßgeschneiderte Kabelbäume für sichere verbindungen und optimierte Anlagen.
Precision-engineered sammelschienensystem für die effiziente Energieverteilung und minimale Energieverluste.
Robuste Anschlüsse konzipiert für die sichere Verriegelung, zuverlässige Leitfähigkeit und lange-term performance.
Vielfältige Lösungen für die Automobil -, Elektro -, Maschinenbau-und Industriebedarf mit Präzisions-Komponenten.
CNC-Bearbeitung, liefert Mikron Präzision und engen Toleranzen für komplexe Geometrien.
Fregatte CNC Bearbeitung bietet hochpräzise, kundenspezifische Lösungen für komplexe casting Geometrien. Multi-Achsen-Funktionen sorgen für festen Toleranzen und optimale Oberflächen.
Sheet metal fabrication verwendet laser schneiden, Stanzen und biegen für Präzision.
Fregatte Sheet Metal Fabrication nutzt erweiterte laser schneiden und Abkantpresse-Technologie für kundenspezifische casting-Anwendungen. Engen Toleranzen, superior Schweißnähte, und hochfeste Materialien stellen die strukturelle Integrität.
Spritzguss fertigt hochpräzise Teile mit gleich bleibender Qualität.
Fregatte Injection Molding liefert custom-engineered Teile mit Mikrometer-Präzision und strukturelle Integrität. Spezielle Formen pflegen enge Toleranzen für komplexe Geometrien und hohe-stress-Anwendungen.
Feinguss sorgt genauehohe-Qualität Teile.
Schmieden Dienstleistungen, die Verbesserung der materiellen Stärke mit präzise Toleranzen.
Fregatte Casting Services bietet kundenspezifische casting mit engen Toleranzen und komplexen Geometrien. Wir verbessern die material Eigenschaften, die mit Fortgeschrittener Metallurgie, Gewährleistung Festigkeit und tragen Widerstand. Unsere Präzisions-Methoden unterstützen die Hochleistungs-Luft-und Raumfahrt -, Automobil-und industrielle Anwendungen.
Ende-zu-Ende Teil der Produktion aus Proben zu liefern bulk.
Ready-to-use assemblies gebaut, um genaue fit und Funktion.
Heavy-duty Herstellung mit high-Festigkeit Materialien für anspruchsvolle Anwendungen. Robust Schweißen für maximale strukturelle Haltbarkeit.
Stranded copper (electrolytic grade) or fiber-optic core
Cross-linked polyethylene (XLPE) or thermoplastic elastomer (TPE)
Up to 1.5 kV for power applications
-40°C to +90°C for continuous operation; -20°C to +105°C
Halogen-free and flame-retardant according to IEC 60332-1 and IEC 60332-3 standards
Conventional cables often fail when exposed to repetitive bending, high-tension stress, and continuous motion. Fiber festoon cables are built with high-tensile strength aramid fibers and reinforced with specialized insulation materials like thermoplastic elastomers (TPE) or polyurethane (PUR), offering superior mechanical durability. The cables can withstand high flexing cycles (exceeding 10 million flexes) and harsh mechanical stresses, ensuring optimale performance in systems with frequent movement.
IP68-rated; water-blocking technology
UV-stabilized sheath materials, resistant to degradation per ISO 4892-2 standard
0.5 mm² to 185 mm² (varies based on application)
Polyurethane (PUR) or thermoplastic elastomer (TPE)
Optional galvanized steel wire armor (SWA) or braided copper
Up to 250 A depending on cross-sectional area and installation conditions
Optimized for high-flex applications; bend radius ≤ 10× outer diameter
Available from 1-core to multi-core configurations (up to 24 cores)
Typically 10 mm to 50 mm, depending on core count and insulation
Impact and crush resistant according to EN 50264 and EN 50363 standards
IEC 60228, VDE 0295, ISO 9001, and IEC 60794-1
Maintaining data integrity is critical in industrial environments, especially in systems that require precise communication between control units and machinery. Fiber festoon cables utilize fiber-optic cores for data transmission, eliminating the risk of electromagnetic interference (EMI), common in systems exposed to high voltages, electric fields, or power surges. This ensures zero signal attenuation over long distances, maintaining the reliability of data, control, and feedback signals in high-noise environments such as factories, shipyards, and automated warehouses.
Fiber festoon cables use fiber-optic strands, significantly reducing the weight-to-performance ratio. The cables feature a low bending radius, allowing for efficient cable management within festoon systems. Their flexibility minimizes wear on guide rollers and pulleys, reducing mechanical stress on the cable and the festoon system, thus extending system life. Furthermore, their lightweight design minimizes the load on moving components, which optimizes energy consumption in high-cycle machinery.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Reliable data and power transmission in dynamic Cranes and Hoists systems with constant vertical and horizontal motion.
Ensures Automated Warehousing precise communication in high-speed material handling with a low-bend radius for continuous operation.
Handles high tensile stress in container cranes and ship-to-shore applications of Port Equipment, ensuring robust signal transmission over long distances.
Operates Mining Machinery under extreme environmental conditions, providing durability against abrasion, chemicals, and temperature fluctuations.
Resists harsh Marine conditions with superior UV, saltwater, and oil resistance, ensuring long operational life.
Supplies power and communication links for Robotic arms in assembly and manufacturing tasks.
Fiber festoon cables are specifically engineered for high-cycle, continuous motion systems, emphasizing reducing maintenance intervals. The outer sheath, often made from high-performance PUR or cross-linked polyethylene (XLPE), offers exceptional resistance to abrasion, oils, chemicals, UV radiation, and environmental contaminants. This robust sheath ensures that cables can operate in extreme conditions, from highly corrosive industrial environments to outdoor applications exposed to UV light and varying temperatures, with minimal wear. Reduced wear translates directly to an extended cable lifecycle, lowering the total cost of ownership (TCO).
Check all our Frequently Asked Question
Fiber festoon cables are designed with advanced shielding and insulation to protect the optical fibers from electromagnetic interference (EMI) and mechanical stress. By reducing signal degradation over long distances, the cables ensure stable signal transmission even in high-speed or dynamic environments, making them ideal for automated systems.
Fiber festoon cables are typically constructed with high-performance thermoplastic or rubber jackets, which resist chemicals, oils, UV exposure, and extreme temperatures. The core optical fibers are also protected by aramid yarn or steel wire reinforcements to enhance durability and tensile strength.
Fiber festoon cables can be custom-engineered to meet specific bending radius and flexibility needs. By adjusting the cable’s design, such as using stranded fibers and flexible outer jackets, manufacturers can optimize them for continuous movement in applications like cranes, hoists, or automated production lines.
Fiber festoon cables are engineered to handle repeated flexing, bending, and twisting without compromising their optical performance. They are built with materials that reduce wear and tear over time and are tested for thousands of cycles in dynamic applications to ensure reliable performance in moving environments.
Fiber festoon cables offer several advantages over traditional copper cables, including higher data transmission rates, immunity to electromagnetic interference, and greater flexibility over long distances. They are also lighter and more durable, making them ideal for industrial applications that require high-speed communication and frequent motion.
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FREGATTE ist eine B2B-produzierende Unternehmen, die es erleichtert, Neue Produkt Entwicklung, Auftragsfertigung, parallel-Fertigung, und mehr, und nutzt seine umfangreichen partner-Netzwerke.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!