Heavy workloads demand cables secured in motor systems to drive production forward and maintain equipment performance without breaks.

Copper Cable Lugs

Name: Copper Cable Lugs | Cable Connection Lugs | Copper Wire Connectors - Frigate
Price: 249.00 USD
Availability: InStock

If unreliable connections disrupt your electrical systems, downtime and safety risks grow fast. Our Copper Cable Lugs offer secure, high-conductivity terminations with current capacities from 30 A to 1000 A, keeping your operations smooth and safe.

Material Composition

High-conductivity electrolytic copper

Conductor Size Range

0.5 mm² to 300 mm² (AWG 20 to 600 MCM), customizable upon request

Current Carrying Capacity

30 A to 1000 A, depending on conductor size and ambient conditions

Dimensions

Length: 20 mm to 100 mm; Barrel diameter: 4 mm to 25 mm; Stud hole: 4 mm to 12 mm (customizable)

Weight

5 g to 150 g, depending on size and barrel length

Product Description

Weak or inconsistent lugs can cause power loss and equipment failure over time. These lugs fit conductor sizes from 0.5 mm² to 300 mm², ensuring steady performance and long-lasting strength for your key applications.

Barrel Length

10 mm to 40 mm, ensuring secure crimping and conductor retention

Termination Type

Single-hole stud design; stud sizes from 4 mm (M4) to 12 mm (M12) for versatile bolting

Crimping Compatibility

Compatible with hexagonal, indent, or circular crimping tools; hydraulic or manual options

Operating Temperature Range

-55°C to 150°C, maintaining conductivity under thermal stress

Surface Finish

Bare copper or tin-plated, enhancing corrosion resistance and contact reliability

Voltage Rating

Up to 35 kV, suitable for low to medium voltage applications (insulation-dependent)

Tensile Strength

500 N to 3000 N, ensuring mechanical stability post-crimping

Environmental Resistance

IP54 rating; resists oxidation and moisture in controlled indoor/outdoor environments

Standards Compliance

Conforms to IEC 61238-1, UL 486A-486B, and RoHS for safety and performance

Installation Method

Crimp-on or solderable; compatible with standard crimping tools

Conductor Compatibility

Supports stranded or solid copper conductors (Class B to Class K)

Technical Advantages

Loose or corroded connections in high-current setups can lower efficiency and lead to costly repairs. Our Copper Cable Lugs, made from 99.9% pure electrolytic copper, provide tensile strength up to 3000 N, holding conductors tight for top reliability.

Improper crimping or sizing can weaken joints and slow your production under demand. These lugs come with barrel lengths from 10 mm to 40 mm and work with hexagonal or indent tools, ensuring strong, accurate fits every time.

Let's Get Started

Need reliable Lugs for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

Industry Applications

Automotive Manufacturing

With wiring harnesses locked to power, assembly lines run smoothly and production stays uninterrupted even during peak demand.

Renewable Energy Systems

Connecting solar panels and wind turbines to networks ensures energy flows steadily and generation remains consistent in changing weather.

Industrial Machinery

Heavy workloads demand cables secured in motor systems to drive production forward and pflegen equipment performance without breaks.

Electrical Panels

Power distribution stays stable when circuits link in control boxes and keeps facility operations running smoothly across complex layouts.

HVAC Equipment

Tying compressor lines with strength sustains cooling systems and manages high loads effectively in critical settings.

Railway Infrastructure

Safe operations depend on fastening cables for signaling systems to deliver steady communication and support vast rail networks.

Reliable Connections for Demanding Systems

Unstable terminations in heavy-duty applications can stop workflows and raise maintenance costs. Our Copper Cable Lugs handle voltages up to 35 kV and resist moisture with an IP54 rating, keeping your systems steady under tough conditions.

Failing lugs can damage components and increase replacement expenses. Available in sizes with stud holes from 4 mm to 12 mm, these lugs maintain control, reduce downtime, and save your budget.

Having Doubts? Our FAQ

Check all our Frequently Asked Question

What conductor sizes can your lugs handle for my project?

Our Copper Cable Lugs support conductor sizes from 0.5 mm² to 300 mm² (AWG 20 to 600 MCM). This range accommodates everything from small control wiring to large power cables, making them versatile for various setups. So, you can match them to your project based on wire gauge and current demands.

How do Frigate’s lugs perform in tough conditions like heat or moisture?

These lugs operate reliably from -55°C to 150°C, handling extreme heat without losing conductivity. Plus, their IP54 rating protects against moisture and oxidation, ensuring durability in challenging environments. As a result, they reduce the risk of failures in your manufacturing systems.

How do your lugs save costs compared to cheaper alternatives?

Cheaper lugs may seem budget-friendly initially, but they often fail under load, leading to repairs. In contrast, our lugs, with tensile strength up to 3000 N and UL 486A-486B compliance, prevent loose connections and equipment damage. Consequently, you avoid frequent replacements, keeping overall costs lower.

What’s the lead time and minimum order quantity for your Copper Cable lugs?

Standard lead time is 5-7 business days, depending on stock and order size. Meanwhile, the minimum order quantity starts at 100 units, offering flexibility for different production scales. Thus, you can plan procurement without worrying about long delays or excess inventory.

Why choose Frigate’s lugs for high-current applications?

These lugs handle currents from 30 A to 1000 A, ensuring steady power delivery under heavy loads. Additionally, their 99.9% pure copper construction maximizes conductivity, reducing energy loss. Therefore, they’re ideal for keeping your high-demand systems efficient and reliable.

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LOCATIONS

Sitz

10-A, First Floor, V. V Komplex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, Indien.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti Coimbatore-641035, Tamil Nadu, Indien. ㅤ

Copper Cable Lugs

Material Composition

Conductor Size Range

Current Carrying Capacity

Dimensions

Weight

Product Description

Barrel Length

Termination Type

Crimping Compatibility

Operating Temperature Range

Surface Finish

Voltage Rating

Tensile Strength

Environmental Resistance

Standards Compliance

Installation Method

Conductor Compatibility

Technical Advantages

Let's Get Started

Industry Applications

Reliable Connections for Demanding Systems

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Having Doubts? Our FAQ

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Copper Cable Lugs

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Copper Cable Lugs

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