Cable Wire Harness Lanyard Spare Parts

Name: Cable Wire Harness Lanyard Spare Parts| Wire Harness Spare Parts | Wiring Harness Accessories - Frigate
Price: 249.00 USD
Availability: InStock

Systems in automotive and aerospace applications often face significant mechanical stress due to vibration, shock, and movement. Vibration-resistant connectors und strain-relief designs are crucial to avoid wire fatigue and prevent signal loss or physical damage. Our Cable Wire Harness lanyard spare parts feature advanced strain relief technologies und braided shielding that reduce the effects of mechanical vibrations and torsion, ensuring a stable electrical signal and preventing wire breakage over long-term use.

Conductor Material

High-conductivity Copper, Tinned Copper, or Copper-Alloy depending on application

Insulation Type

PVC, PTFE, FEP, Silicone Rubber, or Cross-linked Polyethylene (XLPE)

Shielding Configuration

Single or Double Shielding with Braided Copper, Aluminum Foil, or Mylar

Operating Temperature Range

-40°C to +150°C (varies with insulation material)

Voltage Rating

Up to 600V (varies with wire gauge and insulation material)

Product Description

In modern electrical and electronic systems, interference from surrounding electromagnetic fields can cause data corruption, miscommunication, or even complete system failure. Our cable wire harness lanyard spare parts are equipped with EMI shielding that uses tinned copper, aluminum mylar, or conductive polymer shields to prevent signal degradation and ensure clean electrical data transmission. This is especially important in telecommunications, aerospace, and automotive electronics, where signal integrity is crucial.

Current Rating

5A to 100A (depends on wire gauge and insulation type)

Conductive Resistance

< 10 mΩ/m (depending on conductor material and gauge)

Mechanical Strength

Tensile Strength: 50-200 N (varies with wire gauge and reinforcement type)

Fire Resistance

UL VW-1, CSA FT-1, or IEC 60332-1 (depending on insulation material and design)

Signal Integrity Performance

< 2% Signal Loss at High Frequencies (up to 10 GHz, depending on shielding)

Technical Advantages

The current carrying capacity of connectors is essential in high-power applications, such as electric vehicles (EVs), power distribution systems, and industrial machinery. Our cable wire harness lanyard spare parts utilize high-conductivity copper alloys und multi-contact, low-resistance terminals to ensure optimal current flow with minimal heat generation. These connectors are specifically designed to handle high amperage and reduce the risk of overheating, ensuring reliable performance in demanding environments.

Every application has unique wiring needs. Our cable wire harness lanyard spare parts feature customized pin and terminal configurations to meet these demands. These are tailored for specific connector designs, including sealing connectors, circular connectors, and PCB-mounted terminals. Precision manufacturing ensures that each terminal matches the requirement for minimal tolerance drift, allowing for a highly reliable and secure connection, even in low-voltage and high-frequency systems.

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Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

Industry Applications

Autonomous Vehicles

Ensures low-latency, high-bandwidth data transmission between sensors, cameras, and control systems for real-time decision-making.

Aircraft Power Distribution

This system supports high-current, fault-tolerant wiring for redundant power systems, navigation equipment, and lighting in commercial and military aircraft.

Precision Agriculture

This technology enables robust, weather-resistant connections for sensors, GPS systems, and actuators in automated farming equipment.

Underground Mining Equipment

Provides vibration-resistant and flame-retardant wiring for mining machinery operating in explosive or harsh subterranean environments.

Data Centers

Facilitates high-speed, low-resistance connections for power distribution units, cooling systems, and server rack components.

Spacecraft Systems

Ensures reliable, radiation-hardened wiring for communication, navigation, and propulsion systems in space exploration and satellite technology.

Robust Environmental Protection for Harsh Conditions

Cable wire harnesses are often exposed to extreme environmental factors, such as water, chemicals, oil, and UV radiation. Our spare parts come with IP67 and IP68-rated sealing to protect against dust ingress and water immersion. We use chemical-resistant materials such as TPE (Thermoplastic Elastomers) und PVC, which have high chemical resistance, for industrial applications that deal with hazardous chemicals to ensure longevity in tough environments.

Using low-outgassing materials is imperative for aerospace, medical, and other highly regulated industries to avoid contaminating sensitive environments. Our cable wire harness lanyard spare parts incorporate UL94-V0 flame-retardant compounds und low-outgassing thermoplastics that meet the stringent requirements for aerospace and medical certifications. These materials reduce the risk of harmful emissions and ensure safety in flight, high-altitude, and critical health applications.

Having Doubts? Our FAQ

Check all our Frequently Asked Question

How does Frigate ensure the thermal stability of cable wire harnesses in aerospace applications?

Frigate uses high-performance materials like PTFE and FEP, which pflegen insulation integrity at elevated temperatures. These materials prevent thermal breakdown and protect against potential short circuits in critical aerospace systems, ensuring reliable power and signal transmission in aircraft electronics and control systems.

What testing procedures does Frigate implement to guarantee vibration resistance in cable wire harnesses for automotive applications?

Frigate performs rigorous vibration testing using standard military and automotive specifications to ensure that cable wire harnesses remain functional in high-vibration environments. Advanced strain relief techniques and braided shielding minimize mechanical stress and prevent wire fatigue in automotive engines, sensors, and control units.

How does Frigate address signal interference in high-frequency systems for telecommunications?

Frigate incorporates advanced EMI shielding techniques into its cable wire harness lanyard spare parts, using materials like braided copper and aluminum foil. This ensures minimal signal degradation in high-frequency telecommunications equipment, such as communication cables and networking systems, preventing data loss und maintaining system performance.

Why does Frigate use specialized low-outgassing materials in cable wire harnesses for medical devices?

Frigate uses low-outgassing, biocompatible materials such as medical-grade silicone to prevent harmful emissions in sensitive environments. This ensures safety in medical devices like diagnostic machines and implants, where the surrounding environment’s purity is critical to equipment performance and patient health.

How does Frigate maintain consistent quality control for renewable energy applications in cable wire harness manufacturing?

Frigate applies stringent quality control processes, including thermal cycling and mechanical stress testing, to its cable wire harnesses in renewable energy systems. These harnesses are designed to withstand environmental factors like UV exposure, moisture, and temperature extremes, ensuring longevity and performance in solar panels, wind turbines, and energy storage systems.

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LOCATIONS

Sitz

10-A, First Floor, V. V Komplex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, Indien.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti Coimbatore-641035, Tamil Nadu, Indien. ㅤ

Automotive

Luft-und Raumfahrt

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Elektrofahrzeuge

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