Bent Busbars

Name: Bent Busbars | Custom Shaped Busbars | Formed Copper Busbars - Frigate
Price: 249.00 USD
Availability: InStock

Poor power distribution can lead to inefficiencies, heat generation, and system failures in high-demand electrical environments. Bent busbars are the ultimate solution for seamless power transmission. Their precision-engineered design minimizes resistance, ensuring consistent electrical flow across your critical systems. Unlike traditional cables, bent busbars eliminate the risks of overheating and voltage drops, giving you a robust and long-lasting power solution.

Material Core

Copper (99.9% pure), Aluminum (99.5% pure)

Tin Coating Thickness

3 µm to 15 µm (customizable as per application requirements)

Bus Bar Thickness

1 mm to 12 mm

Bus Bar Width

10 mm to 200 mm

Electrical Conductivity

Copper: 58 MS/m, Aluminum: 37 MS/m

Product Description

Traditional wiring often struggles in tight spaces, making installation cumbersome and inefficient. Bent bus bars solve this issue by providing custom configurations tailored to your requirements. Their compact and adaptable shapes fit perfectly into even the most complex electrical layouts, reducing clutter und optimizing space.

Thermal Conductivity

Copper: 400 W/m·K, Aluminum: 205 W/m·K

Voltage Rating

Up to 1000V AC/DC

Current Rating

50A to 2000A (depends on material and dimensions)

Operating Temperature

-40°C to +125°C

Corrosion Resistance

High resistance with optional tin, nickel, or silver plating

Mechanical Strength

Yield strength: Copper: 200 MPa, Aluminum: 70 MPa

Plating Adhesion

Meets ASTM B571 standards for adhesion

Surface Finish

Smooth, burr-free finish with optional anti-oxidation coating

Customization Options

Shape, size, plating, hole patterns, insulation layers, and flexible joints

Standards Compliance

UL 508A, IEC 61439, RoHS, and REACH compliant

Technical Advantages

Managing heat in high-current applications is a common pain point for engineers. Bent busbars are designed with superior thermal properties, dissipating heat more effectively than conventional cables. This prevents hotspots and prolongs the life of your electrical components, ensuring uninterrupted operation even under heavy loads.

Traditional wiring systems often introduce inconsistencies due to variable connections and bending stress. Bent busbars are manufactured with high-precision techniques, offering unmatched dimensional accuracy and mechanical stability. This results in consistent electrical performance and eliminates the need for frequent maintenance.

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Need reliable Bus Bars for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

Industry Applications

Power Distribution Systems

Used in switchgear and distribution panels for efficient current flow and reduced resistance in high-load operations.

Electric Vehicles (EVs)

Integral in battery packs and inverters to manage high-current demands with compact and efficient designs.

Renewable Energy

This Komponente connects photovoltaic cells and inverters in solar systems and wind turbines, ensuring low-loss, high-efficiency power transmission.

Data Centers

This product supports uninterrupted power supply (UPS) units by providing stable and efficient connections in high-density environments.

Railway and Transportation

Ensures efficient power transfer in traction systems, signaling equipment, and auxiliary power units.

Luft-und Raumfahrt

Used in compact, high-reliability power systems to manage lightweight and high-current requirements in avionics and control systems.

Reduced Assembly Time and Installation Costs

Wiring multiple components can be time-consuming, leading to increased labor costs and delayed timelines. Bent busbars streamline the assembly process with pre-engineered, ready-to-install solutions. Their rigid structure simplifies installation, reducing assembly time and associated costs.

Loose connections and poor insulation are common issues with traditional wiring systems, posing safety risks and reducing reliability. Bent busbars address these concerns with secure, insulated designs that resist vibration, corrosion, and electrical arcing. This ensures a safer and more reliable electrical infrastructure for your operations.

Having Doubts? Our FAQ

Check all our Frequently Asked Question

How do bent busbars improve electrical efficiency compared to standard cables?

Bent busbars improve electrical efficiency by providing a low-resistance pathway for current flow. Their rigid structure ensures consistent conductivity with minimal energy loss, unlike cables that may suffer from voltage drops due to irregular bends or varying cross-sections. Additionally, busbars‘ flat, wide surface area improves heat dissipation, reducing energy waste from thermal buildup.

Why are bent busbars preferred for high-current applications in compact spaces?

Bent busbars are ideal for high-current applications because they can handle large current densities without overheating. Their precise bending and shaping allow them to fit into compact spaces without compromising electrical performance, making them essential for environments like EV battery packs or data centers where space optimization is critical.

What materials are commonly used in bent busbars, and how do they impact performance?

Copper and aluminum are the most commonly used materials for bent busbars. Copper offers superior electrical conductivity and thermal performance, ideal for high-current applications. Aluminum, while slightly less conductive, is lightweight and cost-effective, making it suitable for applications where weight reduction is a priority. Both materials can be coated (e.g., tin or nickel) to enhance corrosion resistance and electrical contact.

How do bent busbars handle thermal management in high-load systems?

Bent busbars are designed to efficiently manage heat in high-load systems. Their flat geometry increases the surface area for heat dissipation, while their rigid construction eliminates hotspots caused by uneven current distribution. This ensures stable performance, even under prolonged heavy electrical loads, making them reliable for critical applications like power distribution units or industrial machinery.

What customization options are available for bent busbars to meet specific industrial needs?

Bent busbars can be fully customized in shape, material, coating, and dimensions. For example, they can be designed with multiple bends and angles to fit complex layouts, coated with insulating or conductive layers for added protection, or fabricated with specific hole patterns for easy mounting. Such customization ensures compatibility with unique system designs and optimizes overall performance.

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LOCATIONS

Sitz

10-A, First Floor, V. V Komplex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, Indien.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti Coimbatore-641035, Tamil Nadu, Indien. ㅤ

Bent Busbars

Material Core

Tin Coating Thickness

Bus Bar Thickness

Bus Bar Width

Electrical Conductivity

Product Description

Thermal Conductivity

Voltage Rating

Current Rating

Operating Temperature

Corrosion Resistance

Mechanical Strength

Plating Adhesion

Surface Finish

Customization Options

Standards Compliance

Technical Advantages

Let's Get Started

Industry Applications

Reduced Assembly Time and Installation Costs

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Operations Office

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Bent Busbars

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