Die Casting Services In Louisville
At Frigate Die Casting Services, we are committed to delivering functional and visually impressive products. Our extensive industry experience makes us well-equipped to discuss and address your die casting needs.

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Our Clients































What We Do
Our Casting Offerings
Partner with Frigate Engineering and unlock new technical expertise for your B2B manufacturing projects.

















Our Business Verticals
Automotive
Construction
Healthcare
Energy Sector
Electronic
Defense
Household
Mining
Broad Scope of Material
We work with a wide range of materials to meet diverse project needs. We work with various non-ferrous metals, including aluminum, zinc, and magnesium alloys. Our expertise ensures we can deliver high-quality castings with excellent strength and durability tailored to your specifications. Whether your project requires lightweight metals or high-performance alloys, our broad material options provide the flexibility to achieve the best results for your application.

Rapid Tooling Service
We offer rapid tooling to accelerate your production timeline. Our advanced tooling processes reduce lead times, allowing us to quickly create molds and start production. This service is ideal for projects that require fast turnaround and efficient manufacturing. By streamlining the tooling process, we help meet tight deadlines and manufacture components without compromising quality.

Rapid Prototyping
Our rapid prototyping capabilities enable quick and accurate development of your product designs. We use cutting-edge technology to produce prototypes swiftly, allowing you to test your designs before production. This process helps you identify and address issues early on, saving time and reducing costs. Our rapid prototyping ensures that your final product meets your specifications and performs optimally.

Die Casting Mold Fabrication
We specialize in high-quality die-casting mold fabrication. Our state-of-the-art equipment and skilled team create precise molds for various applications. We focus on accuracy and durability to ensure that each mold meets your design requirements and performs consistently throughout production. Our die casting molds are crafted to deliver excellent results, enhancing the efficiency and quality of your manufacturing process.

Industries We Serve
Advantages of Die Casting with Frigate in Louisville
Faster Production Times
We guarantee fast production cycles and speedy manufacturing. Our efficient processes help to significantly shorten lead times, ensuring you get high-quality products quickly and reliably.
Identical Casting Parts
Our advanced technology ensures that every casting part we produce is consistent and identical.
Corrosion Resistance
We ensure our components are highly corrosion-resistant, making them durable and long-lasting in various environments.
High Accuracy
We focus on achieving exceptional dimensional accuracy, which means you always get the quality you need.
High-Quality Parts with Long Service Life
At Frigate Die Casting Services, we make casting components with high precision and reliability. We handle challenges like tight tolerances, complex assemblies, and hard-to-find materials and components daily.
We use the latest machinery and skilled team members to produce parts from lightweight yet strong materials such as magnesium and aluminum alloys. These materials provide our parts with strength and low weight, making them perfect for use in the automotive and aerospace industries.

We continually push the boundaries of product quality by embracing innovation. Our state-of-the-art technology and advanced techniques ensure that every part we produce meets the highest standards. By integrating the latest developments and refining our processes, we enhance our die cast products’ precision, durability, and performance, delivering exceptional results for our clients.
Pioneering Quality with Innovative Solutions

Die Casting Materials In Louisville
- Safety-critical castings for platforms used in aerial construction equipment
- Precision multi-axis gearbox housings (0.002″ TP of multiple bores)
- High-pressure die-cast hubs built to withstand extreme fatigue
- Casting solutions for water, wind and power transmission industries
- Wide variety of available alloys, including no-lead bronze (e.g. C89520), phosphor bronze, and more
- Zamak 2
- Zamak 3
- Zamak 4
- Zamak 5
- Zamak 7
- More than a million MT of gray iron castings produced
- Components ranging from 5kg precision gearbox housings to machined 14MT counterweights
- Basic 5kg to 20kg machined housings
- 200kg rail gearbox housings with Grade 1 x-ray soundness requirements
- Multiple -40C Charpy ductile castings for wind-power applications
- New alloy and investment casting process for a thin-walled, x-ray quality, structural casting for a luxury auto brand
- Heavy-duty steel castings for frames and yokes with x-ray quality zones for rail and construction customers
- New applications in 304 and 316 stainlessÂ
- Complex high nickel alloys for power generation castings
- Corrosion-resistant castings
100,000+
Parts Manufactured
250+
Frigaters
2000+
Machines
450+
Materials
25+
Manufacturing Process
Precision Die Casting Tolerance In Louisville
Benefit of Die Casting In Louisville
Precision Technology
We use advanced technology to ensure precise, accurate metal parts that meet strict quality standards.
Lightweight and Cost-Effective Solutions
Our die casting methods produce lightweight, durable parts at lower costs, making them ideal for various applications.
Fast Production and Turnaround
We specialize in quick production cycles and fast turnaround times, helping you meet tight deadlines efficiently.
Your Trusted Partner for Die Casting Solutions
Whether you need a reliable new production partner, want to switch from your current provider, or are developing a new product, Frigate Die Casting Services is experienced in handling all these situations. We’re here to help you meet your goals for sourcing die-cast, molded, and finished products.





Global Digital Sourcing Company
We are a one stop spot for Heavy, Light Engineering Fabrication and precision parts manufacturing.
Stamping
Frigate offers both Progressive die and deep Drawn Stamping for your custom-designed/standard parts with utmost accuracy. Our Dies are developed after a thorough analysis of your part’s complexity. Our scope includes processes starting from blanking, piercing, punching, and bending.
CNC Machining
Frigate offers top-tier CNC Machining services led by our skilled Frigaters. With CNC machines primed and ready, we cater to your unique manufacturing needs, whether it’s tight tolerances or intricate geometries.
Injection Molding
Frigate specializes in providing highly customized services, offering on-demand prototype or production molds tailored to meet diverse needs. From automotive components to medical devices, we deliver solutions for a wide range of injection molded parts.
Sheet Metal Fabrication
Frigate supports fabricating sheet metal made of different materials, including, but not limited to, Aluminium, Copper, Stainless Steel, and mild Steel. We transform your concepts with CAD models into suitably manufactured engineering parts.
Casting
Unleash the power of casting for your next project. Frigate Manufacturing offers a variety of casting solutions, ensuring high-precision, cost-effective parts for diverse applications. Explore our custom sand, investment, and die-casting services. Let’s transform your vision into reality.
Heavy Engineering
Frigate is a rapidly expanding force in the heavy engineering industry, boasting collective experience and manpower. Specializing in general and structural fabrication, Frigate stands out for its adeptness in delivering projects with agility and precision.
Our Die Casting Services in Other Locations
Having Doubts? Our FAQ
Check all our Frequently Asked Questions in Die CastingÂ
We use controlled cooling systems to manage the solidification of molten metal in the die. This ensures uniform cooling, reduces internal stresses, and prevents defects such as shrinkage and porosity.
We offer various finishing options, including powder coating, anodizing, plating, and painting. These finishes enhance corrosion resistance, improve aesthetics, and provide additional protection for the die-cast parts.
We can integrate die casting with processes like CNC machining, assembly, and surface finishing. This comprehensive approach allows us to provide complete solutions tailored to your needs.
We utilize advanced thermal simulation software to model and manage the heat transfer within the die casting process. By optimizing cooling channel designs and employing high-conductivity materials, we ensure uniform cooling and minimize thermal gradients that can lead to defects.
We use precision machining and high-quality molds to achieve tight tolerances. Our advanced technology and skilled technicians ensure each part meets exact specifications, reducing the need for secondary machining.
What Our Customers Say about Frigate

21%
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LOCATIONS
Global Sales Office
818, Preakness lane, Coppell, Texas, USA – 75019
Registered Office
23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.
Operations Office
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ã…¤