Die Casting Services In Louisville

At Frigate Die Casting Services, we are committed to delivering functional and visually impressive products. Our extensive industry experience makes us well-equipped to discuss and address your die casting needs.

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INDIA

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Our Clients

What We Do

Our Casting Offerings

Partner with Frigate Engineering and unlock new technical expertise for your B2B manufacturing projects.

Our Business Verticals

Automotive

Construction

Healthcare

Energy Sector

Electronic

Defense

Household

Mining

Broad Scope of Material

We work with a wide range of materials to meet diverse project needs. We work with various non-ferrous metals, including aluminum, zinc, and magnesium alloys. Our expertise ensures we can deliver high-quality castings with excellent strength and durability tailored to your specifications. Whether your project requires lightweight metals or high-performance alloys, our broad material options provide the flexibility to achieve the best results for your application.

Rapid Tooling Service

We offer rapid tooling to accelerate your production timeline. Our advanced tooling processes reduce lead times, allowing us to quickly create molds and start production. This service is ideal for projects that require fast turnaround and efficient manufacturing. By streamlining the tooling process, we help meet tight deadlines and manufacture components without compromising quality.

Rapid Prototyping

Our rapid prototyping capabilities enable quick and accurate development of your product designs. We use cutting-edge technology to produce prototypes swiftly, allowing you to test your designs before production. This process helps you identify and address issues early on, saving time and reducing costs. Our rapid prototyping ensures that your final product meets your specifications and performs optimally.

Die Casting Mold Fabrication

We specialize in high-quality die-casting mold fabrication. Our state-of-the-art equipment and skilled team create precise molds for various applications. We focus on accuracy and durability to ensure that each mold meets your design requirements and performs consistently throughout production. Our die casting molds are crafted to deliver excellent results, enhancing the efficiency and quality of your manufacturing process.

Industries We Serve

Advantages of Die Casting with Frigate in Louisville

Faster Production Times

We guarantee fast production cycles and speedy manufacturing. Our efficient processes help to significantly shorten lead times, ensuring you get high-quality products quickly and reliably.

Identical Casting Parts

Our advanced technology ensures that every casting part we produce is consistent and identical.

Corrosion Resistance

We ensure our components are highly corrosion-resistant, making them durable and long-lasting in various environments.

High Accuracy

We focus on achieving exceptional dimensional accuracy, which means you always get the quality you need.

High-Quality Parts with Long Service Life

At Frigate Die Casting Services, we make casting components with high precision and reliability. We handle challenges like tight tolerances, complex assemblies, and hard-to-find materials and components daily.

We use the latest machinery and skilled team members to produce parts from lightweight yet strong materials such as magnesium and aluminum alloys. These materials provide our parts with strength and low weight, making them perfect for use in the automotive and aerospace industries.

We continually push the boundaries of product quality by embracing innovation. Our state-of-the-art technology and advanced techniques ensure that every part we produce meets the highest standards. By integrating the latest developments and refining our processes, we enhance our die cast products’ precision, durability, and performance, delivering exceptional results for our clients.

Pioneering Quality with Innovative Solutions

Die Casting Materials In Louisville

Aluminium Casting
  • Safety-critical castings for platforms used in aerial construction equipment
  • Precision multi-axis gearbox housings (0.002″ TP of multiple bores)
  • High-pressure die-cast hubs built to withstand extreme fatigue
Copper Alloy Casting
  • Casting solutions for water, wind and power transmission industries
  • Wide variety of available alloys, including no-lead bronze (e.g. C89520), phosphor bronze, and more
Zinc Casting
  • Zamak 2
  • Zamak 3
  • Zamak 4
  • Zamak 5
  • Zamak 7
Gray Iron Casting
  • More than a million MT of gray iron castings produced
  • Components ranging from 5kg precision gearbox housings to machined 14MT counterweights
Ductile Iron Casting
  • Basic 5kg to 20kg machined housings
  • 200kg rail gearbox housings with Grade 1 x-ray soundness requirements
  • Multiple -40C Charpy ductile castings for wind-power applications
Low-Alloy Steel Casting
  • New alloy and investment casting process for a thin-walled, x-ray quality, structural casting for a luxury auto brand
  • Heavy-duty steel castings for frames and yokes with x-ray quality zones for rail and construction customers
Various Alloy Casting
  • New applications in 304 and 316 stainless 
  • Complex high nickel alloys for power generation castings
  • Corrosion-resistant castings

100,000+

Parts Manufactured

250+

Frigaters

2000+

Machines

450+

Materials

25+

Manufacturing Process

Precision Die Casting Tolerance In Louisville

Benefit of Die Casting In Louisville

Precision Technology

We use advanced technology to ensure precise, accurate metal parts that meet strict quality standards.

Lightweight and Cost-Effective Solutions

Our die casting methods produce lightweight, durable parts at lower costs, making them ideal for various applications.

Fast Production and Turnaround

We specialize in quick production cycles and fast turnaround times, helping you meet tight deadlines efficiently.

Your Trusted Partner for Die Casting Solutions

Whether you need a reliable new production partner, want to switch from your current provider, or are developing a new product, Frigate Die Casting Services is experienced in handling all these situations. We’re here to help you meet your goals for sourcing die-cast, molded, and finished products.

Global Digital Sourcing Company

We are a one stop spot for Heavy, Light Engineering Fabrication and precision parts manufacturing.

Stamping

Frigate offers both Progressive die and deep Drawn Stamping for your custom-designed/standard parts with utmost accuracy. Our Dies are developed after a thorough analysis of your part’s complexity. Our scope includes processes starting from blanking, piercing, punching, and bending.

CNC Machining

Frigate offers top-tier CNC Machining services led by our skilled Frigaters. With CNC machines primed and ready, we cater to your unique manufacturing needs, whether it’s tight tolerances or intricate geometries.

Injection Molding

Frigate specializes in providing highly customized services, offering on-demand prototype or production molds tailored to meet diverse needs. From automotive components to medical devices, we deliver solutions for a wide range of injection molded parts.

Sheet Metal Fabrication

Frigate supports fabricating sheet metal made of different materials, including, but not limited to, Aluminium, Copper, Stainless Steel, and mild Steel. We transform your concepts with CAD models into suitably manufactured engineering parts.

Casting

Unleash the power of casting for your next project. Frigate Manufacturing offers a variety of casting solutions, ensuring high-precision, cost-effective parts for diverse applications. Explore our custom sand, investment, and die-casting services. Let’s transform your vision into reality.

Heavy Engineering

Frigate is a rapidly expanding force in the heavy engineering industry, boasting collective experience and manpower. Specializing in general and structural fabrication, Frigate stands out for its adeptness in delivering projects with agility and precision.

Our Die Casting Services in Other Locations

Die Casting Services in Birmingham 
Die Casting Services in Dayton 
Die Casting Services in Kansas City 
Die Casting Services in Tulsa 
Die Casting Services in St. Louis 
Die Casting Services in Nashville 
Die Casting Services in Milwaukee 
Die Casting Services in Indianapolis 
Die Casting Services in Pittsburgh 
Die Casting Services in Houston 
Die Casting Services in Minneapolis 
Die Casting Services in Los Angeles 
Die Casting Services in Detroit 
Die Casting Services in Dallas 
Die Casting Services in Cleveland 
Die Casting Services in Cincinnati 
Die Casting Services in Chicago 
Die Casting Services in Charlotte 
Die Casting Services in Buffalo 

Having Doubts? Our FAQ

Check all our Frequently Asked Questions in Die Casting 

How does Frigate manage the cooling and solidification process?

We use controlled cooling systems to manage the solidification of molten metal in the die. This ensures uniform cooling, reduces internal stresses, and prevents defects such as shrinkage and porosity.

What finishing options does Frigate provide for die-cast parts?

We offer various finishing options, including powder coating, anodizing, plating, and painting. These finishes enhance corrosion resistance, improve aesthetics, and provide additional protection for the die-cast parts.

Can Frigate integrate die casting with other manufacturing processes?

We can integrate die casting with processes like CNC machining, assembly, and surface finishing. This comprehensive approach allows us to provide complete solutions tailored to your needs.

How does Frigate handle thermal management during the die casting process?

We utilize advanced thermal simulation software to model and manage the heat transfer within the die casting process. By optimizing cooling channel designs and employing high-conductivity materials, we ensure uniform cooling and minimize thermal gradients that can lead to defects.

How does Frigate ensure dimensional accuracy in die-cast parts?

We use precision machining and high-quality molds to achieve tight tolerances. Our advanced technology and skilled technicians ensure each part meets exact specifications, reducing the need for secondary machining.

What Our Customers Say about Frigate

21%

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LOCATIONS

Global Sales Office

818, Preakness lane, Coppell, Texas, USA – 75019

Registered Office

23, 6th West Street, Balaji Nagar, Kattur,  Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ã…¤

GENERAL ENQUIRIES

Click or drag files to this area to upload. You can upload up to 10 files.
Support All File Formats Including - STEP | STP | SLDPRT | STL | DXF | IPT | X_T | X_B | 3DXML | CATPART | PRT | SAT | 3MF | JT files

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