Die Casting Services In Houston

Frigate offers high-quality, affordable parts made with advanced technology and expert skills. Trust us for precision, innovation, and top results for your Die casting projects in Houston.

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INDIA

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Our Clients

What We Do

Our Casting Offerings

Partner with Frigate Engineering and unlock new technical expertise for your B2B manufacturing projects.

Our Business Verticals

Automotive

Construction

Healthcare

Energy Sector

Electronic

Defense

Household

Mining

Reduce Time to Market

Choose Frigate to speed up your project’s time to market. We streamline the die-casting process to prepare your parts quickly without compromising quality. Our efficient methods ensure you meet deadlines, allowing products to reach customers faster. We understand the importance of time in today’s market and work tirelessly to deliver results promptly.

Quality and Innovation

We prioritize innovation and quality in every project. Using the latest technologies, we create high-quality die casting parts that meet your specifications. Our commitment to excellence means you get reliable, cutting-edge cast components.

Reverse Engineering Challenges with a Professional Approach

We excel in tackling reverse engineering challenges with a professional approach. Our skilled team can accurately recreate and improve existing parts, solving complex problems precisely. We use advanced tools to ensure the new parts meet or exceed the original’s performance. Whether you need to replicate a hard-to-find part or improve its design, Frigate is ready to help.

Ensuring Dimensional Accuracy in Large-Scale Manufacturing

Frigate Die Casting Services ensures consistent quality and precise tolerances through advanced precision molding and automated systems. Our innovative cooling techniques and optimized material flow prevent defects like porosity and warping. Rigorous quality checks, including real-time monitoring and CMM validation, guarantee components meet exact specifications. These solutions enable reliable, high-volume production, meeting the exacting standards of industries like automotive and aerospace while enhancing efficiency and reducing costs.

Industries We Serve

Advantages of Die Casting with Frigate in Houston

Advanced Design Capabilities

We use modern design tools to make the best designs for casting and forging.

Materials Expertise

We help clients choose suitable materials, keeping their needs and the ease of making the parts in mind.

Design for Manufacturability

We Integrate Design for Manufacturability principles into the design phase, ensuring that designs are optimized.

Collaboration and Communication

We keep talking and working together to solve design problems early and smooth the move from design to production.

Comprehensive Die Casting Solutions

At Frigate, our approach to die casting services in Houston is rooted in technical excellence and precision. We use advanced die-casting techniques and state-of-the-art equipment to produce high-quality parts with exceptional accuracy. We optimize the die casting process to ensure the best material flow, cooling rates, and solidification patterns.

We carefully select alloys and utilize precise temperature controls to achieve superior mechanical properties and dimensional stability in our castings. We aim to deliver reliable and consistent die-cast components that meet our client’s stringent requirements, ensuring durability and performance in their applications.

As a custom die casting supplier, we know your project’s success depends on having a partner with the right technology and expertise for innovative, high-quality results. We can reduce your unit costs, no matter the die casting quantity, alloy, or finish.

Precision Engineering for Die Casting Offerings In Houston

Die Casting Materials In Houston

Aluminium Casting
  • Safety-critical castings for platforms used in aerial construction equipment
  • Precision multi-axis gearbox housings (0.002″ TP of multiple bores)
  • High-pressure die-cast hubs built to withstand extreme fatigue
Copper Alloy Casting
  • Casting solutions for water, wind and power transmission industries
  • Wide variety of available alloys, including no-lead bronze (e.g. C89520), phosphor bronze, and more
Zinc Casting
  • Zamak 2
  • Zamak 3
  • Zamak 4
  • Zamak 5
  • Zamak 7
Gray Iron Casting
  • More than a million MT of gray iron castings produced
  • Components ranging from 5kg precision gearbox housings to machined 14MT counterweights
Ductile Iron Casting
  • Basic 5kg to 20kg machined housings
  • 200kg rail gearbox housings with Grade 1 x-ray soundness requirements
  • Multiple -40C Charpy ductile castings for wind-power applications
Low-Alloy Steel Casting
  • New alloy and investment casting process for a thin-walled, x-ray quality, structural casting for a luxury auto brand
  • Heavy-duty steel castings for frames and yokes with x-ray quality zones for rail and construction customers
Various Alloy Casting
  • New applications in 304 and 316 stainless 
  • Complex high nickel alloys for power generation castings
  • Corrosion-resistant castings

100,000+

Parts Manufactured

250+

Frigaters

2000+

Machines

450+

Materials

25+

Manufacturing Process

Precision Die Casting Tolerance In Houston

Benefit of Die Casting In Houston

Heat and Corrosion Resistance

Frigate's die-casting materials are selected for their excellent heat and corrosion resistance. This means our parts can perform well in high-temperature environments and resist rust and degradation. These properties ensure the longevity and reliability of the parts, making them ideal for demanding applications in various industries.

Durable and Strong Parts

Frigate's die casting process produces parts that are both durable and strong. This means the parts can withstand tough conditions and last longer. We use high-quality materials that make our parts resistant to wear and tear, ensuring reliable performance.

Efficient Production Process

Frigate's efficient die-casting process allows for quick and large-scale production. We can produce many parts in a short time without compromising on quality. This helps manufacturers meet their deadlines and reduces overall production costs, making it a cost-effective solution for high-volume needs.

Superior Quality at Competitive Prices

Frigate uses advanced die-casting technology to create highly precise and accurate parts. This means each part fits perfectly and works well in the final product. Our technology ensures that the parts are consistent, reducing the chances of defects and improving overall product quality.

Global Digital Sourcing Company

We are a one stop spot for Heavy, Light Engineering Fabrication and precision parts manufacturing.

Stamping

Frigate offers both Progressive die and deep Drawn Stamping for your custom-designed/standard parts with utmost accuracy. Our Dies are developed after a thorough analysis of your part’s complexity. Our scope includes processes starting from blanking, piercing, punching, and bending.

CNC Machining

Frigate offers top-tier CNC Machining services led by our skilled Frigaters. With CNC machines primed and ready, we cater to your unique manufacturing needs, whether it’s tight tolerances or intricate geometries.

Injection Molding

Frigate specializes in providing highly customized services, offering on-demand prototype or production molds tailored to meet diverse needs. From automotive components to medical devices, we deliver solutions for a wide range of injection molded parts.

Sheet Metal Fabrication

Frigate supports fabricating sheet metal made of different materials, including, but not limited to, Aluminium, Copper, Stainless Steel, and mild Steel. We transform your concepts with CAD models into suitably manufactured engineering parts.

Casting

Unleash the power of casting for your next project. Frigate Manufacturing offers a variety of casting solutions, ensuring high-precision, cost-effective parts for diverse applications. Explore our custom sand, investment, and die-casting services. Let’s transform your vision into reality.

Heavy Engineering

Frigate is a rapidly expanding force in the heavy engineering industry, boasting collective experience and manpower. Specializing in general and structural fabrication, Frigate stands out for its adeptness in delivering projects with agility and precision.

Our Die Casting Services in Other Locations

Die Casting Services in Birmingham 
Die Casting Services in Dayton 
Die Casting Services in Kansas City 
Die Casting Services in Tulsa 
Die Casting Services in Louisville 
Die Casting Services in St. Louis 
Die Casting Services in Nashville 
Die Casting Services in Milwaukee 
Die Casting Services in Indianapolis 
Die Casting Services in Pittsburgh 
Die Casting Services in Minneapolis 
Die Casting Services in Los Angeles 
Die Casting Services in Detroit 
Die Casting Services in Dallas 
Die Casting Services in Cleveland 
Die Casting Services in Cincinnati 
Die Casting Services in Chicago 
Die Casting Services in Charlotte 
Die Casting Services in Buffalo 

Having Doubts? Our FAQ

Check all our Frequently Asked Questions in Die Casting 

What methods do you use to test and verify your die-cast parts' heat and corrosion resistance?

We use a range of testing methods to ensure heat and corrosion resistance. We conduct high-temperature exposure tests and apply salt spray tests to simulate harsh environments. These tests help us verify that our die-cast parts can withstand extreme conditions and effectively resist rust and deterioration.

How do you ensure die-cast parts meet impact and thermal standards for automotive use?

Our Die Casting Services in Houston use rigorous testing procedures to meet impact and thermal standards for automotive applications. We perform impact testing to check how well the parts endure sudden forces and thermal cycling tests to ensure they can handle temperature changes. We also use simulation software to predict performance under various conditions, ensuring reliability and safety.

What are your standard cycle times for different die casting alloys?

Our Die Casting Services in Houston manage cycle times based on the alloy used. For aluminum alloys, typical cycle times range from 30 to 60 seconds, while zinc alloys may have faster cycle times of around 20 to 40 seconds. These times can vary depending on part complexity and size, but we aim to optimize efficiency without compromising quality.

How do you ensure uniform cooling across complex die-cast components?

Our Die Casting Services in Houston use advanced cooling channel designs within the molds to achieve uniform cooling for complex die-cast components. We carefully engineer these channels to distribute cooling evenly. Additionally, we precisely monitor and control cooling rates to prevent warping and ensure that every part maintains its intended shape and dimensions.

What Our Customers Say about Frigate

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LOCATIONS

Global Sales Office

818, Preakness lane, Coppell, Texas, USA – 75019

Registered Office

23, 6th West Street, Balaji Nagar, Kattur,  Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

GENERAL ENQUIRIES

Click or drag files to this area to upload. You can upload up to 10 files.
Support All File Formats Including - STEP | STP | SLDPRT | STL | DXF | IPT | X_T | X_B | 3DXML | CATPART | PRT | SAT | 3MF | JT files

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