Die Casting Services In Charlotte

Frigate is a top provider of die-casting solutions across USA. Our skilled engineers, technicians, and quality control team work closely to ensure your product is made right and delivered on time. We use the latest die-casting technologies to create complex parts with high-dimensional accuracy and smooth surfaces.

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Our Clients

What We Do

Our Casting Offerings

Partner with Frigate Engineering and unlock new technical expertise for your B2B manufacturing projects.

Our Business Verticals

Automotive

Construction

Healthcare

Energy Sector

Electronic

Defense

Household

Mining

Broad Scope of Material

Frigate Die Casting Services offers various materials for your die-casting needs. Whether you’re looking for aluminum, zinc, or magnesium, we’ve got you covered. Each material has its strengths, and our experts can help you choose the best one for your project. Aluminum is lightweight yet strong, ideal for automotive parts. Zinc offers excellent precision, while magnesium is perfect for applications requiring high strength with minimal weight. We ensure your components meet the highest quality standards.

Rapid Tooling Service

Our Rapid Tooling Service at Frigate Die Casting Services is designed to get your project up and running quickly. We understand that time is critical, so we focus on reducing lead times without compromising quality. Using advanced manufacturing techniques, we create durable tools that can handle high-volume production. This service allows you to get your products to market faster, saving time and costs. Whether you need a small run or large-scale production, our rapid tooling service is here to help.

Rapid Prototyping

Frigate Die Casting Services offers Rapid Prototyping to quickly bring your ideas to life. We use cutting-edge technology to create prototypes that closely mimic the final product. This allows you to test, refine, and perfect your design before full-scale production. Our rapid prototyping process is efficient, saving you time and money while ensuring your product is ready for the market. Whether you need a single prototype or multiple iterations, we always deliver high-quality results.

Die Casting Mold Fabrication

At Frigate Die Casting Services, our Die Casting Mold Fabrication process is about precision and durability. We use advanced techniques to create molds that produce consistent, high-quality parts. The molds are designed for the rigors of mass production, ensuring long-lasting performance. With our focus on manufacturing quality components, you can trust that our molds will deliver reliable results, batch after batch.

Industries We Serve

Advantages of Die Casting with Frigate in Charlotte

Tight Tolerance

We ensure tight tolerances, delivering precise die-cast parts that meet specifications every time.

Speedy Production

Our efficient processes and advanced machinery allow for fast production, meeting your tight deadlines reliably.

Extensive Experience

With decades of experience, Frigate brings deep industry knowledge to every die-casting project we undertake.

High Efficiency

We maximize production efficiency, reducing waste and cost while maintaining high-quality die-cast components.

Combining Expertise, Precision, and Sustainability for Superior Manufacturing

At Frigate, we blend knowledge with hands-on experience, speed with accuracy, and passion with intuition to manufacture even the most complex components efficiently and at scale. Our advanced quality control systems and real-time monitoring and inspection help us minimize defects and reduce waste.

We’re also deeply committed to sustainability, focusing on responsible sourcing of raw materials, using energy-efficient manufacturing processes, reducing waste, and encouraging recycling. By staying true to our core values, we ensure top-quality components, lower costs, and maintain a strong competitive edge in our industry.

At Frigate, our experts review every die-casting project to ensure we use the best methods for your needs. We focus on making the production process smooth and efficient, ensuring that each part is durable and looks great. Using advanced casting techniques and precision machines, we help you get top-quality results in how your products work and look, adding real value to your final products.

One-stop Solution for your Die Casting Requirements

Die Casting Materials In Charlotte

Aluminium Casting
  • Safety-critical castings for platforms used in aerial construction equipment
  • Precision multi-axis gearbox housings (0.002″ TP of multiple bores)
  • High-pressure die-cast hubs built to withstand extreme fatigue
Copper Alloy Casting
  • Casting solutions for water, wind and power transmission industries
  • Wide variety of available alloys, including no-lead bronze (e.g. C89520), phosphor bronze, and more
Zinc Casting
  • Zamak 2
  • Zamak 3
  • Zamak 4
  • Zamak 5
  • Zamak 7
Gray Iron Casting
  • More than a million MT of gray iron castings produced
  • Components ranging from 5kg precision gearbox housings to machined 14MT counterweights
Ductile Iron Casting
  • Basic 5kg to 20kg machined housings
  • 200kg rail gearbox housings with Grade 1 x-ray soundness requirements
  • Multiple -40C Charpy ductile castings for wind-power applications
Low-Alloy Steel Casting
  • New alloy and investment casting process for a thin-walled, x-ray quality, structural casting for a luxury auto brand
  • Heavy-duty steel castings for frames and yokes with x-ray quality zones for rail and construction customers
Various Alloy Casting

100,000+

Parts Manufactured

250+

Frigaters

2000+

Machines

450+

Materials

25+

Manufacturing Process

Precision Die Casting Tolerance In Charlotte

Benefit of Die Casting In Charlotte

Designed To Last - Not Just Pass

At Frigate Die Casting Services in Charlotte, we design products with durability in mind. Our parts are built to endure, not just meet basic requirements. Focusing on high-quality materials and precise manufacturing ensures that every component we produce lasts longer, providing you with reliable performance and value.

Value Engineering

Frigate's value engineering approach ensures you get the best product at the most cost-effective price. We optimize the design and manufacturing process, reducing waste and enhancing efficiency without compromising quality. This means you receive high-performance parts that meet your needs while controlling costs, providing excellent value for your investment.

Minimal Lead Times

Frigate understands the importance of meeting deadlines. That's why we prioritize minimal lead times without sacrificing quality. Our streamlined production process and advanced technology allow us to quickly turn around projects, ensuring that your parts are delivered on time, every time. We're committed to helping you meet your schedule with reliable, efficient service.

From Design to Finish Your Complete Die Casting Solution

Frigate Die Casting Services is a custom job shop specializing in precision using high-pressure die casting. We trim, machine, and finish every casting to meet your specifications. With our experienced team, Frigate offers comprehensive engineering services, including design, prototyping, tooling, production, machining, and metal finishing to complete assembly.

Global Digital Sourcing Company

We are a one stop spot for Heavy, Light Engineering Fabrication and precision parts manufacturing.

Stamping

Frigate offers both Progressive die and deep Drawn Stamping for your custom-designed/standard parts with utmost accuracy. Our Dies are developed after a thorough analysis of your part’s complexity. Our scope includes processes starting from blanking, piercing, punching, and bending.

CNC Machining

Frigate offers top-tier CNC Machining services led by our skilled Frigaters. With CNC machines primed and ready, we cater to your unique manufacturing needs, whether it’s tight tolerances or intricate geometries.

Injection Molding

Frigate specializes in providing highly customized services, offering on-demand prototype or production molds tailored to meet diverse needs. From automotive components to medical devices, we deliver solutions for a wide range of injection molded parts.

Sheet Metal Fabrication

Frigate supports fabricating sheet metal made of different materials, including, but not limited to, Aluminium, Copper, Stainless Steel, and mild Steel. We transform your concepts with CAD models into suitably manufactured engineering parts.

Casting

Unleash the power of casting for your next project. Frigate Manufacturing offers a variety of casting solutions, ensuring high-precision, cost-effective parts for diverse applications. Explore our custom sand, investment, and die-casting services. Let’s transform your vision into reality.

Heavy Engineering

Frigate is a rapidly expanding force in the heavy engineering industry, boasting collective experience and manpower. Specializing in general and structural fabrication, Frigate stands out for its adeptness in delivering projects with agility and precision.

Our Die Casting Services in Other Locations

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Die Casting Services in Milwaukee 
Die Casting Services in Indianapolis 
Die Casting Services in Pittsburgh 
Die Casting Services in Houston 
Die Casting Services in Minneapolis 
Die Casting Services in Los Angeles 
Die Casting Services in Detroit 
Die Casting Services in Dallas 
Die Casting Services in Cleveland 
Die Casting Services in Cincinnati 
Die Casting Services in Chicago 
Die Casting Services in Buffalo 

Having Doubts? Our FAQ

Check all our Frequently Asked Questions in Die Casting 

What is the typical lead time for a die casting project?

Lead times at Frigate depend on the project's complexity, but we strive to deliver high-quality parts as quickly as possible. For standard die casting projects, lead times can range from 4 to 8 weeks, including tooling design, production, and finishing. We also offer expedited services to meet tighter deadlines without compromising quality.

How accurate are the dimensions in the die casting process?

Frigate Die Casting Services in Charlotte ensures high dimensional accuracy in every part we produce. We can achieve tight tolerances using advanced high-pressure die casting techniques, often within ±0.002 inches. This precision helps minimize post-casting machining, saving time and costs while delivering parts that meet specifications.

How does Frigate ensure the quality of die-cast parts?

Quality is a top priority at Frigate. We implement rigorous quality control measures at every phase of the die casting process, from material selection to final inspection. Our team uses advanced inspection tools like coordinate measuring machines (CMMs) and X-ray testing to verify dimensional accuracy and detect internal defects. This ensures that every part meets your exact specifications.

What kind of tooling does Frigate use for die casting?

Frigate uses high-quality, precision-engineered tooling made from hardened steel to ensure long-lasting performance and accuracy in the die casting process. Our tooling is custom-designed for each project to match your specific part requirements. This allows us to produce complex shapes with tight tolerances and maintain consistent quality throughout production.

How does Frigate handle the heat treatment of die-cast parts?

Heat treatment is essential for improving the mechanical properties of die-cast parts, such as strength and hardness. At Frigate, we offer a range of heat treatment options, including annealing, aging, and tempering, depending on the material and desired characteristics of the part. Our experienced team carefully controls the heat treatment process to achieve optimal results, ensuring your parts perform as required in their final application.

What Our Customers Say about Frigate

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LOCATIONS

Global Sales Office

818, Preakness lane, Coppell, Texas, USA – 75019

Registered Office

23, 6th West Street, Balaji Nagar, Kattur,  Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

GENERAL ENQUIRIES

Click or drag files to this area to upload. You can upload up to 10 files.
Support All File Formats Including - STEP | STP | SLDPRT | STL | DXF | IPT | X_T | X_B | 3DXML | CATPART | PRT | SAT | 3MF | JT files

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