Die Casting Services In St. Louis
Frigate Die Casting Services has the expertise to produce a wide range of parts, from fast miniature zinc castings to large aluminum castings. We use advanced shot monitoring equipment and robotics to ensure top-quality results and high productivity.
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Our Clients
What We Do
Our Casting Offerings
Partner with Frigate Engineering and unlock new technical expertise for your B2B manufacturing projects.
Our Business Verticals
Automotive
Construction
Healthcare
Energy Sector
Electronic
Defense
Household
Mining
Fast Production Cycle Times
Frigate Die Casting Services is known for its fast production cycle times, allowing us to produce large quantities of parts with consistent quality quickly. Our advanced machinery and optimized processes enable us to complete each cycle swiftly without compromising precision. This efficiency means your projects can move from design to production in less time, meeting tight deadlines and reducing overall costs. Our focus on speed and accuracy makes us a reliable partner for your manufacturing needs.
Reduction in Material Scrap
At Frigate Die Casting Services, we prioritize minimizing material waste throughout production. Our precise die-casting techniques ensure that each part is made with minimal excess material, reducing scrap and making the process more cost-effective. By optimizing our molds and processes, we can produce parts with little to no rework, leading to better material utilization and less environmental impact. This commitment to efficiency helps us deliver high-quality parts while keeping costs down.
Long Tool Life
Frigate Die Casting Services offers long-lasting tools that withstand the rigors of repeated use. Our die-casting tools are made from high-quality materials designed to maintain precision over thousands of cycles. It will save you time and money in the long run. Investing in durable tools ensures that our production processes remain consistent and reliable, always delivering top-quality parts.
Quick Process
Frigate Die Casting Services streamlines the production process by reducing the steps needed to transform raw materials into finished parts. Our efficient die-casting methods allow us to produce complex shapes and intricate details in a single step, eliminating additional machining or assembly. This speeds up production and ensures that parts are made with high precision and consistency. By simplifying the process, we help you save time & reduce costs while maintaining quality.
Industries We Serve
Advantages of Die Casting with Frigate in St. Louis
Short Lead Times
We ensure quick production cycles, delivering your parts faster to meet tight deadlines.
Flexible Services
Our services adapt to your needs, offering customized solutions for various project requirements.
Industry Knowledge
With deep expertise, we deliver top-quality die casting tailored to industry standards.
Environmentally Conscious
We use eco-friendly processes, minimizing waste and reducing environmental impact in our production.
Fast and Versatile Die Casting for Precise Metal Parts
Frigate’s die casting process is the fastest way to produce precise, non-ferrous metal parts. We achieve high-speed production using reusable molds and can create diverse shapes and sizes, making it more versatile than other casting methods.
Our die casting services can be fully automated, offering efficiency and affordability. This method is perfect for producing commercial, consumer, and industrial products. It’s especially well-suited for medium-sized parts with complex designs, ensuring you get the exact specifications you need.
Frigate’s die casting services deliver high precision and exceptional tolerance, ensuring products with excellent dimensional accuracy and smooth surface finishes. This high level of quality means your parts are ready to use with minimal machining, saving both time and costs. Additionally, our process maximizes alloy utilization, making it a more efficient and cost-effective solution for your manufacturing needs.
Precision Die Casting for High-Quality Parts
Die Casting Materials In St. Louis
- Safety-critical castings for platforms used in aerial construction equipment
- Precision multi-axis gearbox housings (0.002″ TP of multiple bores)
- High-pressure die-cast hubs built to withstand extreme fatigue
- Casting solutions for water, wind and power transmission industries
- Wide variety of available alloys, including no-lead bronze (e.g. C89520), phosphor bronze, and more
- Zamak 2
- Zamak 3
- Zamak 4
- Zamak 5
- Zamak 7
- More than a million MT of gray iron castings produced
- Components ranging from 5kg precision gearbox housings to machined 14MT counterweights
- Basic 5kg to 20kg machined housings
- 200kg rail gearbox housings with Grade 1 x-ray soundness requirements
- Multiple -40C Charpy ductile castings for wind-power applications
- New alloy and investment casting process for a thin-walled, x-ray quality, structural casting for a luxury auto brand
- Heavy-duty steel castings for frames and yokes with x-ray quality zones for rail and construction customers
- New applications in 304 and 316 stainlessÂ
- Complex high nickel alloys for power generation castings
- Corrosion-resistant castings
100,000+
Parts Manufactured
250+
Frigaters
2000+
Machines
450+
Materials
25+
Manufacturing Process
Precision Die Casting Tolerance In St. Louis
Benefit of Die Casting In St. Louis
Excellent Accuracy
Frigate Die Casting Services ensures precise part production with excellent dimensional accuracy. Our advanced techniques deliver consistent results, meeting tight tolerances and minimizing the need for secondary machining. This precision is crucial for industries requiring exact specifications in their components.
Complex Details
Our die casting process excels in producing parts with intricate and complex details. Our expertise allows us to create components with fine features and complex geometries, ensuring that even the most detailed designs are manufactured accurately and efficiently.
Long Mold Life
Frigate's die casting molds are designed for longevity, ensuring a long mold life even under high-volume production. This durability reduces the frequency of mold replacements, leading to lower costs and more consistent quality over extended production runs.
Your One-Stop Die Casting Solution
Frigate Die Casting Services is your one-stop solution for all die casting needs. We manage every step, from casting and finishing to machining, assembly, and packaging. While we specialize in made-to-order manufacturing, we can also stock specific items for our customers. We conduct quality checks at each process stage, whether we are producing custom-designed parts or offering branded products.
Global Digital Sourcing Company
We are a one stop spot for Heavy, Light Engineering Fabrication and precision parts manufacturing.
Stamping
Frigate offers both Progressive die and deep Drawn Stamping for your custom-designed/standard parts with utmost accuracy. Our Dies are developed after a thorough analysis of your part’s complexity. Our scope includes processes starting from blanking, piercing, punching, and bending.
CNC Machining
Frigate offers top-tier CNC Machining services led by our skilled Frigaters. With CNC machines primed and ready, we cater to your unique manufacturing needs, whether it’s tight tolerances or intricate geometries.
Injection Molding
Frigate specializes in providing highly customized services, offering on-demand prototype or production molds tailored to meet diverse needs. From automotive components to medical devices, we deliver solutions for a wide range of injection molded parts.
Sheet Metal Fabrication
Frigate supports fabricating sheet metal made of different materials, including, but not limited to, Aluminium, Copper, Stainless Steel, and mild Steel. We transform your concepts with CAD models into suitably manufactured engineering parts.
Casting
Unleash the power of casting for your next project. Frigate Manufacturing offers a variety of casting solutions, ensuring high-precision, cost-effective parts for diverse applications. Explore our custom sand, investment, and die-casting services. Let’s transform your vision into reality.
Heavy Engineering
Frigate is a rapidly expanding force in the heavy engineering industry, boasting collective experience and manpower. Specializing in general and structural fabrication, Frigate stands out for its adeptness in delivering projects with agility and precision.
Our Die Casting Services in Other Locations
Having Doubts? Our FAQ
Check all our Frequently Asked Questions in Die CastingÂ
At Frigate, the typical cycle time for die casting varies depending on the part's complexity and size. However, our advanced die casting machines are designed to deliver fast cycle times, often completing a single cycle in under a minute. This efficiency allows us to meet tight production deadlines and ensure quick delivery.
Frigate Die Casting Services works with various non-ferrous metals, including aluminum, zinc, brass, and bronze alloys. These materials have excellent mechanical properties, including strength, corrosion resistance, and lightweight characteristics, making them ideal for diverse applications across multiple industries.
Frigate's die casting services are perfect for high-volume production due to our ability to maintain consistent quality with fast production rates. Our automated processes and robust tooling ensure that even large orders are completed efficiently, minimizing lead times and reducing production costs without compromising quality.
Our die casting services benefit various industries, including automotive, aerospace, electronics, consumer goods, and industrial machinery. These industries rely on our ability to produce precise, high-quality components that meet strict specifications, helping them achieve optimal product performance.
Frigate Die Casting Services implements rigorous quality control measures at every production stage. From initial design validation to final inspection, we use advanced testing methods to ensure that each part meets the required standards. This includes dimensional checks, material analysis, and performance testing to guarantee reliability and consistency in every product we deliver.
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LOCATIONS
Global Sales Office
818, Preakness lane, Coppell, Texas, USA – 75019
Registered Office
23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.
Operations Office
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ã…¤
