Die Casting Services In Kansas City
Frigate Die Casting Services is a leader in reshaping casting with innovative techniques and unmatched quality. Join us as we explore the exciting new possibilities we’re creating in the field.
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100,000+
Parts Manufactured
250+
Frigaters
2000+
Machines
450+
Materials
25+
Manufacturing Process
Our Clients
What We Do
Our Die Casting Offerings In Kansas City
Partner with Frigate Engineering and unlock new technical expertise for your B2B manufacturing projects.
Our Business Verticals
Automotive
Construction
Healthcare
Energy Sector
Electronic
Defense
Household
Mining
Surface treatment
We prioritize high-quality surface treatments to enhance the appearance and functionality of our metal castings. Our treatments include polishing, anodizing, and powder coating to resist corrosion and improve aesthetic appeal. These methods create a smooth finish, helping the components withstand harsh environmental conditions while reducing friction and wear. By applying precise surface treatments, we ensure that each part meets the specific needs of our clients, delivering durable and visually appealing components.
Lower Tooling Costs
Frigate Die Casting Services is committed to delivering cost-effective solutions by leveraging innovative tooling techniques. Our advanced tool design and manufacturing processes ensure lower tooling costs without compromising quality. We achieve high production efficiency by using reusable and durable molds, reducing the need for frequent replacements or repairs. This approach allows our clients to enjoy significant cost savings, faster lead times, and increased flexibility in their production runs, making high-quality metal casting more accessible.
Fine Crystalline Structure
Our die-casting process at Frigate Die Casting Services promotes the formation of a fine crystalline structure within the metal. This structure enhances the mechanical properties of the components, resulting in improved strength, toughness, and fatigue resistance. By controlling the cooling rate and solidification process, we ensure a uniform grain size, which minimizes the risk of defects and improves overall performance. This meticulous attention to detail allows us to produce parts that meet industry standards.
Creates lightweight parts
Frigate Die Casting Services specializes in creating lightweight parts that meet rigorous performance criteria. Using high-strength alloys like aluminum and magnesium, we produce durable and significantly lighter components than those made with traditional materials. This weight reduction is crucial for industries such as automotive and aerospace, where efficiency and fuel economy are paramount. Our lightweight solutions help clients reduce energy consumption and emissions while maintaining the integrity and reliability of their products.
Advantages of Die Casting with Frigate in Kansas City
Dimensional Stability
Our casting process ensures parts maintain consistent shape and size even under stress.
Complex Geometries
We can precisely produce intricate shapes, meeting unique design requirements in various industries.
Rapid Solidification
Our techniques speed up cooling, enhancing the mechanical properties and strength of the final product.
High Corrosion Resistance
Our alloys resist environmental and chemical corrosion, ensuring longer-lasting and more durable components.
Industries we serve In Kansas City for Die Casting
Why Choose Frigate Die Casting Services for Your Precision Metal Parts?
In the die casting process, molten metal is forced under high pressure into mold cavities to create metal parts. This method is perfect for manufacturing large quantities of small to medium-sized parts, offering great detail, fine surface quality, and consistent dimensions.
Choosing Frigate Die Casting Services for your die casting needs means partnering with a leader in the manufacturing industry. Our expert engineers and our extensive network of facilities ensure your parts are delivered quickly and efficiently wherever you need them.
We offer various die casting processes to meet your project needs, ensuring your part functions perfectly in its environment. Our custom die casting capabilities provide unique and highly effective designs for manufacturers. Our skilled engineers will collaborate with you to develop the ideal solution for your project.
Die Casting Processes for Optimal Performance
Die Casting Materials In Kansas City
- Safety-critical castings for platforms used in aerial construction equipment
- Precision multi-axis gearbox housings (0.002″ TP of multiple bores)
- High-pressure die-cast hubs built to withstand extreme fatigue
- Casting solutions for water, wind and power transmission industries
- Wide variety of available alloys, including no-lead bronze (e.g. C89520), phosphor bronze, and more
- Zamak 2
- Zamak 3
- Zamak 4
- Zamak 5
- Zamak 7
- More than a million MT of gray iron castings produced
- Components ranging from 5kg precision gearbox housings to machined 14MT counterweights
- Basic 5kg to 20kg machined housings
- 200kg rail gearbox housings with Grade 1 x-ray soundness requirements
- Multiple -40C Charpy ductile castings for wind-power applications
- New alloy and investment casting process for a thin-walled, x-ray quality, structural casting for a luxury auto brand
- Heavy-duty steel castings for frames and yokes with x-ray quality zones for rail and construction customers
- New applications in 304 and 316 stainless
- Complex high nickel alloys for power generation castings
- Corrosion-resistant castings
Precision Die Casting Tolerance In Kansas City
Benefit of Die Casting In Kansas City
Highest Rate of Production
Die casting is the quickest method to transition your prototype into full-scale production. At Frigate, we leverage this speed and efficiency to help you get your products to market faster.
Durable and Stable
Our die casting service crafts parts from metal that are more durable and stable than plastic injection-molded parts.
Consistently Identical
With a high-quality mold, die casting can produce thousands of identical parts with precise tolerances without needing extra tooling.
Why Die Casting is Ideal for High-Volume Metal Parts?
Due to its versatility, reliability, and precision, die casting is the preferred method for producing large quantities of complex metal parts. This process often eliminates additional manufacturing steps, although some parts may require post-machining to meet specific tolerances. Die casting parts can also be finished like CNC machined components, offering the same high-quality results.
Global Digital Sourcing Company
We are a one stop spot for Heavy, Light Engineering Fabrication and precision parts manufacturing.
Stamping
Frigate offers both Progressive die and deep Drawn Stamping for your custom-designed/standard parts with utmost accuracy. Our Dies are developed after a thorough analysis of your part’s complexity. Our scope includes processes starting from blanking, piercing, punching, and bending.
CNC Machining
Frigate offers top-tier CNC Machining services led by our skilled Frigaters. With CNC machines primed and ready, we cater to your unique manufacturing needs, whether it’s tight tolerances or intricate geometries.
Injection Molding
Frigate specializes in providing highly customized services, offering on-demand prototype or production molds tailored to meet diverse needs. From automotive components to medical devices, we deliver solutions for a wide range of injection molded parts.
Sheet Metal Fabrication
Frigate supports fabricating sheet metal made of different materials, including, but not limited to, Aluminium, Copper, Stainless Steel, and mild Steel. We transform your concepts with CAD models into suitably manufactured engineering parts.
Casting
Unleash the power of casting for your next project. Frigate Manufacturing offers a variety of casting solutions, ensuring high-precision, cost-effective parts for diverse applications. Explore our custom sand, investment, and die-casting services. Let’s transform your vision into reality.
Heavy Engineering
Frigate is a rapidly expanding force in the heavy engineering industry, boasting collective experience and manpower. Specializing in general and structural fabrication, Frigate stands out for its adeptness in delivering projects with agility and precision.
Having Doubts? Our FAQ
Check all our Frequently Asked Questions in Die Casting
Die casting offers exceptional dimensional accuracy, with parts typically achieving tolerances as tight as ア0.1 mm. The high pressure used in the process forces molten metal into mold cavities, ensuring consistent dimensions and surface detail. This ensures parts meet stringent specifications.
Yes, Frigate Die Casting Services excels in producing complex geometries and thin-walled castings. Our advanced die casting technology allows us to create highly precise, intricate designs and maintain structural integrity even with thin walls. This capability makes us well-suited for producing detailed and lightweight components.
Die casting offers several advantages, including:
High Precision: Produces parts with excellent dimensional accuracy and surface finish.
Efficiency: Suitable for high-volume production with minimal secondary operations.
Complex Shapes: Capable of creating intricate and complex designs.
Material Strength: Enhances mechanical properties through rapid solidification.
Reduced Waste: Uses less material than machining, leading to cost savings.
Die casting can be used for prototyping, although it's most efficient for larger production runs. It allows for quick production of functional parts with the same properties as final products. This method is ideal for testing designs and validating fit and function before committing to full-scale production.
Absolutely. Frigate Die Casting Services specializes in accommodating custom design requirements. Our team works closely with clients to understand their unique requirements and develop tailored solutions. We handle custom molds and specific design features, ensuring the final products meet specifications and functional requirements.
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LOCATIONS
Global Sales Office
818, Preakness lane, Coppell, Texas, USA – 75019
Registered Office
23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.
Operations Office
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ