Die Casting Services In Dayton
Frigate Die Casting Services leads the industry with innovative die casting techniques and superior quality. We invite you to discover the exciting new possibilities we create in the field, enhancing precision, efficiency, and performance in every project we undertake.
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Our Clients
What We Do
Our Casting Offerings
Partner with Frigate Engineering and unlock new technical expertise for your B2B manufacturing projects.
Our Business Verticals
Automotive
Construction
Healthcare
Energy Sector
Electronic
Defense
Household
Mining
Reducing or Eliminating Unnecessary Machining
We streamline your production by minimizing or eliminating the need for additional machining. Our precision casting process ensures your parts are formed with exact dimensions and tolerances, reducing post-processing costs and lead times. By optimizing the casting process, we deliver components ready for assembly or further processing, saving you time and resources. Our commitment to efficient manufacturing helps you achieve your production goals with lower costs.
Fine Surface Quality
Our advanced die casting techniques at Frigate ensure a smooth and flawless surface finish on your parts. Using high-quality molds and maintaining precise temperature controls, we produce components with excellent surface integrity, reducing the need for secondary finishing processes. This level of detail enhances the appearance of your parts and improves their functionality and performance. Our dedication to fine surface quality ensures your components meet the highest standards in the industry.
Customized Die Casting Solutions
Frigate Die Casting Services offers tailored die casting solutions to meet your projects’ unique requirements. Our experienced engineers work closely with you to understand your specific needs and develop custom casting processes that deliver optimal results. Whether you need specialized alloys, unique shapes, or specific performance characteristics, we have the expertise to provide the right solution. Our customized approach ensures your parts are perfectly suited to their intended applications, enhancing their functionality and value.
Complex Geometry
We excel in producing die cast parts with complex geometries. Our state-of-the-art casting facilities and skilled team can handle intricate designs and challenging shapes, ensuring precise and accurate parts every time. We can manufacture components that meet the most demanding specifications by utilizing advanced casting technologies and innovative mold designs. Whether you require parts with tight tolerances or intricate details, Frigate Die Casting Services can bring your complex designs to life.
Industries We Serve
Advantages of Die Casting with Frigate in Dayton
Precision Casting
We specialize in precise metal components, offering exceptional accuracy and intricate details for complex designs.
Rapid Prototyping
Our rapid prototyping accelerates product development, delivering high-quality samples quickly for testing and design validation.
High Tolerance Casting
We ensure exacting standards in our castings, meeting strict tolerances for demanding applications and superior performance.
Highest Rate of Production
Our efficient processes maximize output, enabling us to produce large parts without compromising quality.
Your One-Stop Manufacturing Solution
We provide a range of die casting processes tailored to your specific project needs, ensuring each part performs optimally in its operational environment. Our custom die casting capabilities offer manufacturers unique and highly functional designs. Our expert team collaborates with you to develop the most suitable solution for your project.
Frigate Die Casting Services is your comprehensive die casting solution, taking full responsibility for everything from initial design support to precision machining, metal finishing, and final assembly.
We know how much trouble rejected parts and rework can cause. That’s why we’ve developed a comprehensive Quality Assurance Plan. This plan outlines our quality control procedures in every department, ensuring accountability and transparency. Each process step is carefully documented, with specific responsibilities assigned for implementation. This rigorous approach guarantees that all tests and inspections are thoroughly conducted and recorded.
Ensuring Quality in Every Step
Die Casting Materials In Dayton
- Safety-critical castings for platforms used in aerial construction equipment
- Precision multi-axis gearbox housings (0.002″ TP of multiple bores)
- High-pressure die-cast hubs built to withstand extreme fatigue
- Casting solutions for water, wind and power transmission industries
- Wide variety of available alloys, including no-lead bronze (e.g. C89520), phosphor bronze, and more
- Zamak 2
- Zamak 3
- Zamak 4
- Zamak 5
- Zamak 7
- More than a million MT of gray iron castings produced
- Components ranging from 5kg precision gearbox housings to machined 14MT counterweights
- Basic 5kg to 20kg machined housings
- 200kg rail gearbox housings with Grade 1 x-ray soundness requirements
- Multiple -40C Charpy ductile castings for wind-power applications
- New alloy and investment casting process for a thin-walled, x-ray quality, structural casting for a luxury auto brand
- Heavy-duty steel castings for frames and yokes with x-ray quality zones for rail and construction customers
- New applications in 304 and 316 stainlessÂ
- Complex high nickel alloys for power generation castings
- Corrosion-resistant castings
100,000+
Parts Manufactured
250+
Frigaters
2000+
Machines
450+
Materials
25+
Manufacturing Process
Precision Die Casting Tolerance In Dayton
Benefit of Die Casting In Dayton
Endless Options
Frigate Die Casting Services offers many die casting options to meet diverse needs. From various metals and alloys to custom designs, we provide endless possibilities for creating parts that suit your specific requirements with precision and efficiency.
Global Customer Base
With a global customer base, Frigate Die Casting Services delivers high-quality metal parts to industries worldwide. Our extensive network ensures that we can provide timely and reliable die casting solutions to meet your needs no matter where you are.
Competitive Price
We combine advanced technology with cost-effective solutions to offer competitive pricing. Our efficient processes and strategic design approaches help reduce production costs, delivering exceptional value without compromising quality or performance.
Our Die Casting Capabilities
We use various die casting machines and perform many secondary operations with our advanced machining centers. We also build custom machines tailored to specific customer needs, helping to lower overall costs. Our goal is to enhance the functionality and manufacturability of your designs. We carefully review each design, providing insights and suggestions to reduce costs while improving performance.
Global Digital Sourcing Company
We are a one stop spot for Heavy, Light Engineering Fabrication and precision parts manufacturing.
Stamping
Frigate offers both Progressive die and deep Drawn Stamping for your custom-designed/standard parts with utmost accuracy. Our Dies are developed after a thorough analysis of your part’s complexity. Our scope includes processes starting from blanking, piercing, punching, and bending.
CNC Machining
Frigate offers top-tier CNC Machining services led by our skilled Frigaters. With CNC machines primed and ready, we cater to your unique manufacturing needs, whether it’s tight tolerances or intricate geometries.
Injection Molding
Frigate specializes in providing highly customized services, offering on-demand prototype or production molds tailored to meet diverse needs. From automotive components to medical devices, we deliver solutions for a wide range of injection molded parts.
Sheet Metal Fabrication
Frigate supports fabricating sheet metal made of different materials, including, but not limited to, Aluminium, Copper, Stainless Steel, and mild Steel. We transform your concepts with CAD models into suitably manufactured engineering parts.
Casting
Unleash the power of casting for your next project. Frigate Manufacturing offers a variety of casting solutions, ensuring high-precision, cost-effective parts for diverse applications. Explore our custom sand, investment, and die-casting services. Let’s transform your vision into reality.
Heavy Engineering
Frigate is a rapidly expanding force in the heavy engineering industry, boasting collective experience and manpower. Specializing in general and structural fabrication, Frigate stands out for its adeptness in delivering projects with agility and precision.
Our Die Casting Services in Other Locations
Having Doubts? Our FAQ
Check all our Frequently Asked Questions in Die CastingÂ
Frigate Die Casting Services in Dayton specializes in hot and cold chamber die casting processes. The hot chamber process is ideal for zinc and magnesium alloys, offering high-speed production with an excellent surface finish. We use the cold chamber process for aluminum, brass, and other high-temperature alloys, which provides superior dimensional accuracy and strength. Each method is tailored to optimize the performance and longevity of your parts.
We achieve precise dimensional accuracy through advanced die design and state-of-the-art die casting machines. Our facility uses high-tonnage machines to exert the necessary pressure and control over the molten metal, ensuring consistent fill and minimal shrinkage. Additionally, we implement rigorous quality control measures, including laser scanning and automated inspection systems, to verify that each part meets the specified tolerances.
Yes, Frigate Die Casting Services excels in producing complex die casting designs. Our experienced engineers work closely with you to optimize part geometry for manufacturability while maintaining structural integrity. We utilize sophisticated software for simulation and analysis, which helps refine complex designs and reduce potential issues before production. This approach ensures that even the most intricate parts are produced with high precision and reliability.
Frigate offers a range of materials for die casting, including aluminum, zinc, magnesium, brass, and copper alloys. Each material is selected based on its specific properties, such as strength, corrosion resistance, and thermal conductivity, to match your project's requirements. Our team can recommend the best material for your application, ensuring that your parts achieve the desired performance and durability.
Frigate employs advanced manufacturing techniques and custom-built machinery to enhance production efficiency and reduce costs. By optimizing our workflow and leveraging automation, we minimize downtime and material waste. Additionally, we provide value engineering services to refine designs, lower costs, and improve product performance.
What Our Customers Say about Frigate
21%
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LOCATIONS
Global Sales Office
818, Preakness lane, Coppell, Texas, USA – 75019
Registered Office
23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.
Operations Office
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ã…¤
