Search
Close this search box.

Die Casting Services In Birmingham

We’re dedicated to aesthetically stunning, appealing products with careful attention to detail. We ensure every part gets the perfect finishing touch. Our experience across various industries allows us to discuss your specific die casting needs.

Start A New Quote

Please enable JavaScript in your browser to complete this form.
1Upload Your Models
2Fill Your Details
Click or drag files to this area to upload. You can upload up to 10 files.
Support All File Formats Including - STEP | STP | SLDPRT | STL | DXF | IPT | X_T | X_B | 3DXML | CATPART | PRT | SAT | 3MF | JT files

We respect your intellectual property. Check our Intellectual Property Policy. And if signing your NDA copy is preferred, please contact us.

Get Instant Quote
To get your instant quote, just upload your 3D file and share your requirements.
Place Order
After placing your order, production will start. You’ll receive regular status updates.
Receive Parts
We provide quality assurance, quality reports, and delivery tracking.

100,000+

Parts Manufactured

250+

Frigaters

2000+

Machines

450+

Materials

25+

Manufacturing Process

Our Clients

What We Do

Our Die Casting Offerings In Birmingham

Partner with Frigate Engineering and unlock new technical expertise for your B2B manufacturing projects.

Our Business Verticals

Automotive

Construction

Healthcare

Energy Sector

Electronic

Defense

Household

Mining

Better cast and a better finish

We pride ourselves on delivering high-quality castings with superior finishes. Our advanced die casting techniques ensure that each part is produced with a smooth and polished surface. This not only enhances the aesthetic appeal but also improves the overall performance of the part.

High precision castings

Frigate Die Casting Services specializes in high-precision castings that meet strict specifications. Our skilled engineers ensure that every component is accurately cast. This precision is crucial for applications requiring tight tolerances and exact dimensions. We produce parts that fit perfectly and function reliably using advanced die casting methods, making us a trusted partner for industries demanding precise and consistent results.

Dimensional accuracy maintained

Maintaining dimensional accuracy is key to Frigate Die Casting Services. We utilize advanced technology and quality control measures to ensure that each part conforms to its specifications. Our commitment to dimensional accuracy helps prevent costly errors and rework, resulting in parts that meet your requirements. Our focus on precision guarantees that you receive consistent and dependable results every time, whether for small or large runs.

Versatile surface texture or luster

We offer versatile surface textures and luster options for your casting needs. Our die casting process allows for a wide range of finishes. This flexibility ensures that your parts meet functional requirements and achieve the desired visual appeal. Whether you need a high-shine finish or a more rugged surface, we can customize the texture and luster to match your specific application and aesthetic preferences.

Advantages of Die Casting with Frigate in Birmingham

Faster Production Times

We ensure quick production cycles, speed manufacturing, and efficiently reduce lead times.

Identical Casting Parts

Our advanced die casting technology produces consistent, identical casting parts, meeting strict quality standards across all parts.

Corrosion Resistance

We use high-quality materials in die casting, providing excellent corrosion resistance for durable, long-lasting components in various environments.

High Accuracy

We deliver high precision in every part, achieving exceptional dimensional accuracy to meet your specifications.

Industries we serve In Birmingham for Die Casting

aerospace
EV-3-Cover-Image
robotics_industry

Precision and Efficiency in Die Casting

Die casting, also called permanent mold casting, is preferred for its precision and ability to consistently produce high volumes of identical components. This method is ideal for metals with low melting points, such as zinc and aluminum, offering both repeatability and reliability in manufacturing.

We specialize in die casting, where molten metal is poured or forced into custom steel molds. This process allows for creating thin-walled parts with intricate designs, reduced porosity, and visually appealing finishes.

Frigate Die Casting Services is committed to delivering top-quality results in the die casting industry. We stay updated with the advances in die casting technology to improve the finish and quality of your products. Below are the latest updates from our company and exciting news about advancements in the die-casting industry.

Advancing Product Quality Through Innovation

Aluminum Casting
  • Safety-critical castings for platforms used in aerial construction equipment
  • Precision multi-axis gearbox housings (0.002″ TP of multiple bores)
  • High-pressure die-cast hubs built to withstand extreme fatigue
Copper Alloy Casting
  • Casting solutions for water, wind and power transmission industries
  • Wide variety of available alloys, including no-lead bronze (e.g. C89520), phosphor bronze, and more
Zinc Casting
  • Zamak 2
  • Zamak 3
  • Zamak 4
  • Zamak 5
  • Zamak 7
Gray Iron Casting
  • More than a million MT of gray iron castings produced
  • Components ranging from 5kg precision gearbox housings to machined 14MT counterweights
Ductile Iron Casting
  • Basic 5kg to 20kg machined housings
  • 200kg rail gearbox housings with Grade 1 x-ray soundness requirements
  • Multiple -40C Charpy ductile castings for wind-power applications
Low-Alloy Steel Casting
  • New alloy and investment casting process for a thin-walled, x-ray quality, structural casting for a luxury auto brand
  • Heavy-duty steel castings for frames and yokes with x-ray quality zones for rail and construction customers
Various Alloy Casting
  • New applications in 304 and 316 stainless 
  • Complex high nickel alloys for power generation castings
  • Corrosion-resistant castings

Die Casting Materials In Birmingham

Precision Die Casting Tolerance In Birmingham

Benefit of Die Casting In Birmingham

Wide Texture Range

We offer a broad spectrum of surface textures, allowing products to achieve desired appearances and functionalities. From smooth finishes for aesthetic appeal to textured surfaces for better grip, our capabilities ensure that each product meets its specific requirements with precision.

Tight Tolerance

Our advanced machinery and skilled technicians at Frigate Die Casting Services ensure tight tolerances, guaranteeing high-quality and reliable parts. Minimizing deviations, we help reduce post-production adjustments, save costs, and ensure the final products fit perfectly within their intended applications across various industries.

Material Versatility

At Frigate Die Casting Services, we excel in handling a diverse range of non-ferrous metals, including aluminum, zinc, and brass. This material versatility allows us to cater to different industries, ensuring that each project benefits from the optimal properties of the chosen metal, enhancing performance and longevity.

Customized Solutions for Complex Projects

Frigate Die Casting Services employs a variety of popular die casting methods, including High-Pressure Die Casting (HPDC), Low-Pressure Die Casting (LPDC), and Gravity Die Casting (GDC). These techniques can also be used in semi-permanent casting, where one or more sand cores create internal passages within the die-cast component. This process allows for intricate internal structures and helps meet the specific needs of complex projects.

Global Digital Sourcing Company

We are a one stop spot for Heavy, Light Engineering Fabrication and precision parts manufacturing.

Stamping

Frigate offers both Progressive die and deep Drawn Stamping for your custom-designed/standard parts with utmost accuracy. Our Dies are developed after a thorough analysis of your part’s complexity. Our scope includes processes starting from blanking, piercing, punching, and bending.

CNC Machining

Frigate offers top-tier CNC Machining services led by our skilled Frigaters. With CNC machines primed and ready, we cater to your unique manufacturing needs, whether it’s tight tolerances or intricate geometries.

Injection Molding

Frigate specializes in providing highly customized services, offering on-demand prototype or production molds tailored to meet diverse needs. From automotive components to medical devices, we deliver solutions for a wide range of injection molded parts.

Sheet Metal Fabrication

Frigate supports fabricating sheet metal made of different materials, including, but not limited to, Aluminum, Copper, Stainless Steel, and mild Steel. We transform your concepts with CAD models into suitably manufactured engineering parts.

Casting

Unleash the power of casting for your next project. Frigate Manufacturing offers a variety of casting solutions, ensuring high-precision, cost-effective parts for diverse applications. Explore our custom sand, investment, and die-casting services. Let’s transform your vision into reality.

Heavy Engineering

Frigate is a rapidly expanding force in the heavy engineering industry, boasting collective experience and manpower. Specializing in general and structural fabrication, Frigate stands out for its adeptness in delivering projects with agility and precision.

Having Doubts? Our FAQ

Check all our Frequently Asked Questions in Die Casting 

What is the difference between cold and hot chamber die casting?

Cold chamber die casting uses a separate chamber to melt the metal, which is then transferred to the mold. Hot chamber die casting keeps the metal in a heated chamber. Cold chamber die casting is ideal for metals with high melting points, while hot chamber die casting suits lower melting point metals.

Can you handle both prototype and production runs?

Yes, Frigate Die Casting Services supports both prototype and high-volume production runs. We work closely with you to refine prototypes and scale to full production, ensuring quality and efficiency.

What is the typical lead time for die casting projects?

Lead times vary based on part complexity and volume. Generally, we provide fast turnaround times, with initial samples available within a few weeks. Contact us for a detailed timeline customized for your project.

What is the maximum size for die-cast parts?

Our facilities can handle different part sizes, with the maximum dimensions typically around 24 inches in length and 12 inches in width. Request a quote to know more.

How do you handle material selection for die casting?

We assist in selecting the best material based on your part's requirements, such as strength, weight, and corrosion resistance. Our team provides expert recommendations to ensure optimal performance and durability of the final product.

What Our Customers Say about Frigate

21%

Faster Manufacturing

Blog

The latest Frigate product updates, news, and trends in manufacturing.

brass metal casting
Read More
aluminum gravity
Read More
Frigate Aluminum casting blog 7
Read More

We'd love to Manufacture for you!

Submit the form below and our representative will be in touch shortly.

LOCATIONS

Global Sales Office

818, Preakness lane, Coppell, Texas, USA – 75019

Registered Office

23, 6th West Street, Balaji Nagar, Kattur,  Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

GENERAL ENQUIRIES

Please enable JavaScript in your browser to complete this form.
Click or drag files to this area to upload. You can upload up to 10 files.
Support All File Formats Including - STEP | STP | SLDPRT | STL | DXF | IPT | X_T | X_B | 3DXML | CATPART | PRT | SAT | 3MF | JT files

CNC Machining Services Near Texas

College Station

Laredo

Dallas

Austin

Waco

Waco

San Antonio

Fort Worth

El Paso

Corpus Christi

Tyler

Tyler

Plano

Lubbock

Abilene

Odessa

Houston

Houston

Loading....