Die Casting Services In Birmingham
We’re dedicated to aesthetically stunning, appealing products with careful attention to detail. We ensure every part gets the perfect finishing touch. Our experience across various industries allows us to discuss your specific die casting needs.
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100,000+
Parts Manufactured
250+
Frigaters
2000+
Machines
450+
Materials
25+
Manufacturing Process
Our Clients
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What We Do
Our Die Casting Offerings In Birmingham
Partner with Frigate Engineering and unlock new technical expertise for your B2B manufacturing projects.
![](https://frigate.ai/wp-content/uploads/2024/04/Hot-Chamber-Casting-Frigate.png)
![](https://frigate.ai/wp-content/uploads/2024/04/Cold-Chamber-Casting-Frigate-1.png)
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![](https://frigate.ai/wp-content/uploads/2024/04/Hot-Chamber-Casting-Frigate.png)
![](https://frigate.ai/wp-content/uploads/2024/04/Cold-Chamber-Casting-Frigate-1.png)
![](https://frigate.ai/wp-content/uploads/2024/04/Aluminum-Casting-Frigate.png)
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Our Business Verticals
Automotive
Construction
Healthcare
Energy Sector
Electronic
Defense
Household
Mining
Better cast and a better finish
We pride ourselves on delivering high-quality castings with superior finishes. Our advanced die casting techniques ensure that each part is produced with a smooth and polished surface. This not only enhances the aesthetic appeal but also improves the overall performance of the part.
![](https://frigate.ai/wp-content/uploads/2024/07/Die-Casting-Img-2-1024x576.png)
High precision castings
Frigate Die Casting Services specializes in high-precision castings that meet strict specifications. Our skilled engineers ensure that every component is accurately cast. This precision is crucial for applications requiring tight tolerances and exact dimensions. We produce parts that fit perfectly and function reliably using advanced die casting methods, making us a trusted partner for industries demanding precise and consistent results.
![](https://frigate.ai/wp-content/uploads/2024/04/Zinc-Casting-Frigate.png)
Dimensional accuracy maintained
Maintaining dimensional accuracy is key to Frigate Die Casting Services. We utilize advanced technology and quality control measures to ensure that each part conforms to its specifications. Our commitment to dimensional accuracy helps prevent costly errors and rework, resulting in parts that meet your requirements. Our focus on precision guarantees that you receive consistent and dependable results every time, whether for small or large runs.
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Versatile surface texture or luster
We offer versatile surface textures and luster options for your casting needs. Our die casting process allows for a wide range of finishes. This flexibility ensures that your parts meet functional requirements and achieve the desired visual appeal. Whether you need a high-shine finish or a more rugged surface, we can customize the texture and luster to match your specific application and aesthetic preferences.
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Advantages of Die Casting with Frigate in Birmingham
Faster Production Times
We ensure quick production cycles, speed manufacturing, and efficiently reduce lead times.
Identical Casting Parts
Our advanced die casting technology produces consistent, identical casting parts, meeting strict quality standards across all parts.
Corrosion Resistance
We use high-quality materials in die casting, providing excellent corrosion resistance for durable, long-lasting components in various environments.
High Accuracy
We deliver high precision in every part, achieving exceptional dimensional accuracy to meet your specifications.
Industries we serve In Birmingham for Die Casting
Precision and Efficiency in Die Casting
Die casting, also called permanent mold casting, is preferred for its precision and ability to consistently produce high volumes of identical components. This method is ideal for metals with low melting points, such as zinc and aluminum, offering both repeatability and reliability in manufacturing.
We specialize in die casting, where molten metal is poured or forced into custom steel molds. This process allows for creating thin-walled parts with intricate designs, reduced porosity, and visually appealing finishes.
![](https://frigate.ai/wp-content/uploads/2024/07/Die-Casting-Img-1024x576.png)
Frigate Die Casting Services is committed to delivering top-quality results in the die casting industry. We stay updated with the advances in die casting technology to improve the finish and quality of your products. Below are the latest updates from our company and exciting news about advancements in the die-casting industry.
Advancing Product Quality Through Innovation
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- Safety-critical castings for platforms used in aerial construction equipment
- Precision multi-axis gearbox housings (0.002″ TP of multiple bores)
- High-pressure die-cast hubs built to withstand extreme fatigue
- Casting solutions for water, wind and power transmission industries
- Wide variety of available alloys, including no-lead bronze (e.g. C89520), phosphor bronze, and more
- Zamak 2
- Zamak 3
- Zamak 4
- Zamak 5
- Zamak 7
- More than a million MT of gray iron castings produced
- Components ranging from 5kg precision gearbox housings to machined 14MT counterweights
- Basic 5kg to 20kg machined housings
- 200kg rail gearbox housings with Grade 1 x-ray soundness requirements
- Multiple -40C Charpy ductile castings for wind-power applications
- New alloy and investment casting process for a thin-walled, x-ray quality, structural casting for a luxury auto brand
- Heavy-duty steel castings for frames and yokes with x-ray quality zones for rail and construction customers
- New applications in 304 and 316 stainless
- Complex high nickel alloys for power generation castings
- Corrosion-resistant castings
Die Casting Materials In Birmingham
Precision Die Casting Tolerance In Birmingham
Benefit of Die Casting In Birmingham
Wide Texture Range
We offer a broad spectrum of surface textures, allowing products to achieve desired appearances and functionalities. From smooth finishes for aesthetic appeal to textured surfaces for better grip, our capabilities ensure that each product meets its specific requirements with precision.
Tight Tolerance
Our advanced machinery and skilled technicians at Frigate Die Casting Services ensure tight tolerances, guaranteeing high-quality and reliable parts. Minimizing deviations, we help reduce post-production adjustments, save costs, and ensure the final products fit perfectly within their intended applications across various industries.
Material Versatility
At Frigate Die Casting Services, we excel in handling a diverse range of non-ferrous metals, including aluminum, zinc, and brass. This material versatility allows us to cater to different industries, ensuring that each project benefits from the optimal properties of the chosen metal, enhancing performance and longevity.
Customized Solutions for Complex Projects
Frigate Die Casting Services employs a variety of popular die casting methods, including High-Pressure Die Casting (HPDC), Low-Pressure Die Casting (LPDC), and Gravity Die Casting (GDC). These techniques can also be used in semi-permanent casting, where one or more sand cores create internal passages within the die-cast component. This process allows for intricate internal structures and helps meet the specific needs of complex projects.
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![Automobile Performance And Aftermarket Parts](https://frigate.ai/wp-content/uploads/2024/06/Automobile-Performance-And-Aftermarket-Parts-2.png)
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Global Digital Sourcing Company
We are a one stop spot for Heavy, Light Engineering Fabrication and precision parts manufacturing.
Stamping
Frigate offers both Progressive die and deep Drawn Stamping for your custom-designed/standard parts with utmost accuracy. Our Dies are developed after a thorough analysis of your part’s complexity. Our scope includes processes starting from blanking, piercing, punching, and bending.
CNC Machining
Frigate offers top-tier CNC Machining services led by our skilled Frigaters. With CNC machines primed and ready, we cater to your unique manufacturing needs, whether it’s tight tolerances or intricate geometries.
Injection Molding
Frigate specializes in providing highly customized services, offering on-demand prototype or production molds tailored to meet diverse needs. From automotive components to medical devices, we deliver solutions for a wide range of injection molded parts.
Sheet Metal Fabrication
Frigate supports fabricating sheet metal made of different materials, including, but not limited to, Aluminum, Copper, Stainless Steel, and mild Steel. We transform your concepts with CAD models into suitably manufactured engineering parts.
Casting
Unleash the power of casting for your next project. Frigate Manufacturing offers a variety of casting solutions, ensuring high-precision, cost-effective parts for diverse applications. Explore our custom sand, investment, and die-casting services. Let’s transform your vision into reality.
Heavy Engineering
Frigate is a rapidly expanding force in the heavy engineering industry, boasting collective experience and manpower. Specializing in general and structural fabrication, Frigate stands out for its adeptness in delivering projects with agility and precision.
Having Doubts? Our FAQ
Check all our Frequently Asked Questions in Die Casting
Cold chamber die casting uses a separate chamber to melt the metal, which is then transferred to the mold. Hot chamber die casting keeps the metal in a heated chamber. Cold chamber die casting is ideal for metals with high melting points, while hot chamber die casting suits lower melting point metals.
Yes, Frigate Die Casting Services supports both prototype and high-volume production runs. We work closely with you to refine prototypes and scale to full production, ensuring quality and efficiency.
Lead times vary based on part complexity and volume. Generally, we provide fast turnaround times, with initial samples available within a few weeks. Contact us for a detailed timeline customized for your project.
Our facilities can handle different part sizes, with the maximum dimensions typically around 24 inches in length and 12 inches in width. Request a quote to know more.
We assist in selecting the best material based on your part's requirements, such as strength, weight, and corrosion resistance. Our team provides expert recommendations to ensure optimal performance and durability of the final product.
What Our Customers Say about Frigate
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21%
Faster Manufacturing
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Blog
The latest Frigate product updates, news, and trends in manufacturing.
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We'd love to Manufacture for you!
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LOCATIONS
Global Sales Office
818, Preakness lane, Coppell, Texas, USA – 75019
Registered Office
23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.
Operations Office
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ