CNC Machining Services In San Jose

Precision CNC machining services in San Jose offer tight tolerances and high-speed manufacturing for complex components. Frigate utilizes advanced multi-axis machines to produce intricate parts from various metals and alloys.

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What We Do

Our CNC Machining Offerings

Frigate is your expert partner in metalworking and CNC machining. Since our inception, we’ve been committed to delivering outstanding quality and customer-focused engineering solutions. 

Our Business Verticals

Automotive

Aerospace

Medical

Electrical

Defense

Renewable Energy

Construction

Oil & Gas

Reducing Tool Wear in High-Strength Material Machining

Machining high-strength alloys, like titanium and Inconel, leads to rapid tool wear. This shortens tool life, increases operational costs, and causes frequent tool changes, resulting in downtime. Frigate tackles this with coated carbide and ceramic tools that resist wear. Cutting speeds and feeds are optimized to reduce tool stress, extend tool life, and maintain part quality.

Minimizing Thermal Distortion in High-Speed Machining

High-speed machining generates excessive heat, causing materials to expand and distort. This affects dimensional accuracy. Frigate uses advanced coolant systems to dissipate heat and minimize material expansion. Thermal compensation software adjusts for temperature variations, ensuring precise tolerances even at high machining speeds.

Controlling Chatter and Vibration in Complex Milling Operations

Milling complex geometries often leads to chatter and vibration, reducing surface quality and precision. Frigate applies vibration-damping techniques, including dynamic machine adjustments and secure fixturing. Optimized tool paths further reduce instability, allowing for high accuracy and smooth finishes in complex milling tasks.

Industries We Serve

Advantages of CNC Machining with Frigate in San Jose

Tool Path Optimization

Advanced algorithms optimize tool paths in CNC turning, reducing cycle time and tool wear while maintaining precise dimensional accuracy.

Multi-Axis Capabilities

CNC milling with 5-axis machines enables the machining of highly complex geometries, reducing the need for multiple setups and increasing part accuracy.

Chip Evacuation

Effective chip evacuation systems in CNC drilling prevent overheating and improve cutting efficiency, especially in difficult materials and deep-hole drilling.

Thermal Stability

Modern CNC machines incorporate thermal compensation systems that adjust for heat-induced expansion, ensuring consistent tolerances across varying temperatures.

CNC Machining Materials In San Jose

Metal CNC Machining Materials

CNC Machining Aluminum Alloys

Aluminum 6061

Aluminum 5052

Aluminum 2024

Aluminum 6063

Aluminum 7050

Aluminum 7075

Aluminum MIC-6

CNC Machining Copper Alloys

Copper 101

Copper C110

CNC Machining Bronze Alloys

Copper C932

CNC Machining Brass Alloys

Copper 260

Copper 360

CNC Machining Stainless Steel Alloys

Nitronic 60 (218 SS)

Stainless Steel 15-5

Stainless Steel 17-4

Stainless Steel 18-8

Stainless Steel 303

Stainless Steel 316/316L

Stainless Steel 416

Stainless Steel 410

Stainless Steel 420

Stainless Steel 440C

CNC Machining Steel Alloys

Steel 1018

Steel 1215

Steel 4130

Steel 4140

Steel 4140PH

Steel 4340

A2 Tool Steel

O1 Tool Steel

CNC Machining Titanium Alloys

Titanium (Grade 2)

Titanium (Grade 5)

CNC Machining Zinc Alloys

Zinc Alloy

Plastic CNC Machining Materials

ABS

High-strength engineering plastic used for many commercial products.

Acrylic

A clear glass-like plastic. Reasonable wear and tear properties. Great for outdoor use.

Delrin (Acetal)

Acetal

Delrin 150

Delrin 100

Resin with good moisture resistance, high wear resistance, and low friction.

Garolite

Garolite G10 (FR4)

Garolite G10 (non-FR)

Garolite G11 (FR5)

Constructed of an epoxy resin with fiberglass fabric reinforcement, also called epoxy-grade industrial laminate and phenolic, this material offers high strength and low moisture absorption.

HDPE

High-density polyethylene is a moisture and chemical-resistant plastic with good impact strength. The material is outstanding for outdoor applications as well as watertight containers or seals.

Nylon 6/6

Offers increased mechanical strength, rigidity, good stability under heat and/or chemical resistance.

PC (Polycarbonate)

With almost twice the tensile strength of ABS, polycarbonate has superior mechanical and structural properties. It is widely used in automotive, aerospace, and other applications that require durability and stability.

PEEK

PEEK

PEEK (USP Class VI TECAPEEK)

PEEK GF30

Offering excellent tensile strength, PEEK is often used as a lightweight substitute for metal parts in high-temperature, high-stress applications. PEEK resists chemicals, wear, and moisture.

Polypropylene

Has excellent electrical properties and little or no moisture absorption. It carries light loads for a long period in widely varying temperatures. It can be machined into parts requiring chemical or corrosion resistance.

PTFE (Teflon)

This material surpasses most plastics when it comes to chemical resistance and performance in extreme temperatures. It resists most solvents and is an excellent electrical insulator.

UHMW PE

Ultra-high molecular weight polyethylene. A general-purpose material. It offers a unique combination of wear and corrosion resistance, low surface friction, high impact strength, high chemical resistance, and does not absorb moisture.

PVC

Polyvinyl chloride (Type 1) is a highly chemical-resistant synthetic plastic. PVC is commonly in environments exposed to liquids or requires electrical insulation.

ULTEM

ULTEM 1000

ULTEM 2300

ULTEM (Polyetherimide) is a stiff, robust, performance-grade thermoplastic that can operate continuously in high-temperature environments (up to 340°F). It has one of the highest dielectric strengths of commercially available thermoplastics, making it an excellent electric insulator. Since ULTEM is also resistant to chemicals, easily cleaned, and does not absorb moisture, it is often used for medical applications.

100,000+

Parts Manufactured

250+

Frigaters

2000+

Machines

450+

Materials

25+

Manufacturing Process

Precision CNC Machining Tolerance In San Jose

Benefit of CNC Machining In San Jose

Automated Tool Changing

CNC milling machines often feature automatic tool changers, enabling rapid transitions between tools. This automation minimizes downtime and enhances efficiency, allowing for complex machining operations without manual intervention.

Adaptive Control Systems

CNC milling machines utilize adaptive control systems that monitor cutting conditions in real-time. These systems dynamically adjust feed rates and spindle speeds, optimizing performance based on material characteristics and tool wear and ensuring consistent machining quality.

Enhanced Surface Finish

CNC drilling technologies, such as peck and step drilling, improve surface finish quality. These methods reduce burr formation and enhance hole quality, ensuring that drilled features meet tight specifications and require less post-processing.

Global Digital Sourcing Company

We are a one stop spot for Heavy, Light Engineering Fabrication and precision parts manufacturing.

Stamping

Frigate offers both Progressive die and deep Drawn Stamping for your custom-designed/standard parts with utmost accuracy. Our Dies are developed after a thorough analysis of your part’s complexity. Our scope includes processes starting from blanking, piercing, punching, and bending.

CNC Machining

Frigate offers top-tier CNC Machining services led by our skilled Frigaters. With CNC machines primed and ready, we cater to your unique manufacturing needs, whether it’s tight tolerances or intricate geometries.

Injection Molding

Frigate specializes in providing highly customized services, offering on-demand prototype or production molds tailored to meet diverse needs. From automotive components to medical devices, we deliver solutions for a wide range of injection molded parts.

Sheet Metal Fabrication

Frigate supports fabricating sheet metal made of different materials, including, but not limited to, Aluminium, Copper, Stainless Steel, and mild Steel. We transform your concepts with CAD models into suitably manufactured engineering parts.

Casting

Unleash the power of casting for your next project. Frigate Manufacturing offers a variety of casting solutions, ensuring high-precision, cost-effective parts for diverse applications. Explore our custom sand, investment, and die-casting services. Let’s transform your vision into reality.

Heavy Engineering

Frigate is a rapidly expanding force in the heavy engineering industry, boasting collective experience and manpower. Specializing in general and structural fabrication, Frigate stands out for its adeptness in delivering projects with agility and precision.

Our CNC Machining Services in Other Locations

Having Doubts? Our FAQ

Check all our Frequently Asked Questions in CNC Machining 

How does Frigate manage thermal expansion during CNC machining?

Frigate employs thermal compensation algorithms that adjust machining parameters in real time. These systems monitor temperature changes, allowing for precise adjustments to maintain tolerances, especially in high-speed operations where thermal effects can distort parts.

What is Frigate's approach to minimizing tool deflection in CNC turning?

Frigate uses optimized tooling designs and rigid clamping systems to minimize tool deflection during CNC turning. The machining process remains stable by selecting appropriate tool geometries and adjusting feed rates, ensuring high precision and surface finish.

How does Frigate ensure quality control in CNC milling operations?

Frigate implements a multi-step quality control process, including in-process inspections using laser measurement systems. This approach allows for immediate feedback on part dimensions, reducing scrap rates and ensuring that finished products meet stringent specifications.

What advanced machining strategies does Frigate utilize for difficult-to-machine materials?

Frigate employs techniques like high-speed machining (HSM) and adaptive machining strategies for difficult materials, such as hardened steels or exotic alloys. These methods use optimized cutting parameters to enhance tool life and reduce cutting forces, improving overall efficiency.

How does Frigate address the challenges of multi-axis CNC machining?

Frigate addresses multi-axis CNC machining challenges by using advanced software that optimizes tool paths and collision detection. This ensures that complex geometries are machined accurately while minimizing the risk of tool and part damage.

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LOCATIONS

Global Sales Office

818, Preakness lane, Coppell, Texas, USA – 75019

Registered Office

23, 6th West Street, Balaji Nagar, Kattur,  Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ã…¤

GENERAL ENQUIRIES

Click or drag files to this area to upload. You can upload up to 10 files.
Support All File Formats Including - STEP | STP | SLDPRT | STL | DXF | IPT | X_T | X_B | 3DXML | CATPART | PRT | SAT | 3MF | JT files

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