CNC Machining Services In Austin
Frigate’s advanced CNC machining processes incorporate real-time monitoring to maintain precision when producing critical components. This approach enhances efficiency and ensures the highest quality standards are met throughout manufacturing.
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Our Clients
What We Do
Our CNC Machining Offerings
Frigate is your expert partner in metalworking and CNC machining. Since our inception, we’ve been committed to delivering outstanding quality and customer-focused engineering solutions.Â
Our Business Verticals
Automotive
Aerospace
Medical
Electrical
Defense
Renewable Energy
Construction
Oil & Gas
Strategies for Integrating Automation
Integrating automation into CNC machining enhances production efficiency and scalability. Challenges include compatibility with existing machinery and specialized programming. Frigate addresses these by using modular automation systems tailored to specific applications. This ensures seamless integration and minimizes disruptions. The approach optimizes workflow, reduces manual intervention, and improves overall throughput in CNC drilling, milling, and turning.
Approaches for Mitigating Material Distortion
Material distortion is common in CNC machining, especially with materials with varying thermal properties. This can cause warping during drilling and milling, complicating precision efforts. Frigate employs techniques such as controlled machining environments and effective fixturing to reduce distortion. Frigate maintains component geometry and enhances product quality by optimizing machining parameters and monitoring temperature.
Techniques for Optimizing Cutting Parameters
Determining optimal cutting parameters speeds, feeds, and depths is crucial in CNC machining. Each material has unique characteristics that affect its response to cutting. Frigate uses advanced machining software and empirical data to analyze material behavior. This boosts productivity and improves surface quality by reducing tool wear and minimizing chatter. Frigate’s focus on optimizing cutting parameters ensures efficient production while maintaining high-quality standards.
Industries We Serve
Advantages of CNC Machining with Frigate in Austin
Enhanced Geometric Complexity
CNC machining allows for producing intricate shapes and complex geometries that would be challenging or impossible with manual methods.
Superior Surface Finish
The precision of CNC machining results in superior surface finishes, reducing the need for additional post-processing or finishing operations.
Integrated Quality Control
CNC machines can incorporate in-process inspection and monitoring systems, ensuring consistent quality and minimizing defects throughout production.
Efficient Material Utilization
CNC machining optimizes material usage through precise cutting strategies, reducing waste and lowering production costs.
CNC Machining Materials In Austin
Metal CNC Machining Materials
Aluminum 6061
Aluminum 5052
Aluminum 2024
Aluminum 6063
Aluminum 7050
Aluminum 7075
Aluminum MIC-6
Copper 101
Copper C110
Copper C932
Copper 260
Copper 360
Nitronic 60 (218 SS)
Stainless Steel 15-5
Stainless Steel 17-4
Stainless Steel 18-8
Stainless Steel 303
Stainless Steel 316/316L
Stainless Steel 416
Stainless Steel 410
Stainless Steel 420
Stainless Steel 440C
Steel 1018
Steel 1215
Steel 4130
Steel 4140
Steel 4140PH
Steel 4340
A2 Tool Steel
O1 Tool Steel
Titanium (Grade 2)
Titanium (Grade 5)
Zinc Alloy
Plastic CNC Machining Materials
High-strength engineering plastic used for many commercial products.
A clear glass-like plastic. Reasonable wear and tear properties. Great for outdoor use.
Acetal
Delrin 150
Delrin 100
Resin with good moisture resistance, high wear resistance, and low friction.
Garolite G10 (FR4)
Garolite G10 (non-FR)
Garolite G11 (FR5)
Constructed of an epoxy resin with fiberglass fabric reinforcement, also called epoxy-grade industrial laminate and phenolic, this material offers high strength and low moisture absorption.
High-density polyethylene is a moisture and chemical-resistant plastic with good impact strength. The material is outstanding for outdoor applications as well as watertight containers or seals.
Offers increased mechanical strength, rigidity, good stability under heat and/or chemical resistance.
With almost twice the tensile strength of ABS, polycarbonate has superior mechanical and structural properties. It is widely used in automotive, aerospace, and other applications that require durability and stability.
PEEK
PEEK (USP Class VI TECAPEEK)
PEEK GF30
Offering excellent tensile strength, PEEK is often used as a lightweight substitute for metal parts in high-temperature, high-stress applications. PEEK resists chemicals, wear, and moisture.
Has excellent electrical properties and little or no moisture absorption. It carries light loads for a long period in widely varying temperatures. It can be machined into parts requiring chemical or corrosion resistance.
This material surpasses most plastics when it comes to chemical resistance and performance in extreme temperatures. It resists most solvents and is an excellent electrical insulator.
Ultra-high molecular weight polyethylene. A general-purpose material. It offers a unique combination of wear and corrosion resistance, low surface friction, high impact strength, high chemical resistance, and does not absorb moisture.
Polyvinyl chloride (Type 1) is a highly chemical-resistant synthetic plastic. PVC is commonly in environments exposed to liquids or requires electrical insulation.
ULTEM 1000
ULTEM 2300
ULTEM (Polyetherimide) is a stiff, robust, performance-grade thermoplastic that can operate continuously in high-temperature environments (up to 340°F). It has one of the highest dielectric strengths of commercially available thermoplastics, making it an excellent electric insulator. Since ULTEM is also resistant to chemicals, easily cleaned, and does not absorb moisture, it is often used for medical applications.
100,000+
Parts Manufactured
250+
Frigaters
2000+
Machines
450+
Materials
25+
Manufacturing Process
Precision CNC Machining Tolerance In Austin
Benefit of CNC Machining In Austin
Rapid Prototyping Capabilities
CNC machining enables rapid prototyping, allowing for quick iterations and design modifications. This accelerates the development process and facilitates timely application testing and component validation.
Reduced Lead Times
CNC machining significantly reduces lead times through efficient programming and automated processes. High-speed operations in
Customization and Flexibility
CNC systems provide the flexibility to easily adjust designs and specifications. This adaptability allows customized solutions and small-batch production, catering to specific client requirements without extensive retooling.
Global Digital Sourcing Company
We are a one stop spot for Heavy, Light Engineering Fabrication and precision parts manufacturing.
Stamping
Frigate offers both Progressive die and deep Drawn Stamping for your custom-designed/standard parts with utmost accuracy. Our Dies are developed after a thorough analysis of your part’s complexity. Our scope includes processes starting from blanking, piercing, punching, and bending.
CNC Machining
Frigate offers top-tier CNC Machining services led by our skilled Frigaters. With CNC machines primed and ready, we cater to your unique manufacturing needs, whether it’s tight tolerances or intricate geometries.
Injection Molding
Frigate specializes in providing highly customized services, offering on-demand prototype or production molds tailored to meet diverse needs. From automotive components to medical devices, we deliver solutions for a wide range of injection molded parts.
Sheet Metal Fabrication
Frigate supports fabricating sheet metal made of different materials, including, but not limited to, Aluminium, Copper, Stainless Steel, and mild Steel. We transform your concepts with CAD models into suitably manufactured engineering parts.
Casting
Unleash the power of casting for your next project. Frigate Manufacturing offers a variety of casting solutions, ensuring high-precision, cost-effective parts for diverse applications. Explore our custom sand, investment, and die-casting services. Let’s transform your vision into reality.
Heavy Engineering
Frigate is a rapidly expanding force in the heavy engineering industry, boasting collective experience and manpower. Specializing in general and structural fabrication, Frigate stands out for its adeptness in delivering projects with agility and precision.
Our CNC Machining Services in Other Locations
Having Doubts? Our FAQ
Check all our Frequently Asked Questions in CNC MachiningÂ
Frigate employs multi-axis CNC machining to perform complex operations in a single setup. This reduces the need for multiple fixtures and setups, enabling intricate geometries and features to be machined with high precision and efficiency while minimizing part handling.
Frigate uses specialized tooling with vibration-damping features, optimized cutting speeds, and feeds based on the material to control vibration and chatter. Additionally, machine stiffness is analyzed and improved to maintain stable operations, enhancing surface quality and tool life.
Frigate employs advanced CAD/CAM software that includes simulation capabilities for toolpath verification. This ensures that potential collisions are identified and corrected before machining begins, reducing downtime and minimizing the risk of damaging the machine or workpiece.
Frigate utilizes fine-tuning of cutting parameters, including reduced feed rates and optimized cutting tool geometry, to achieve high surface finishes in CNC turning. Additionally, post-machining processes like polishing and honing may be employed to meet stringent surface quality requirements.
Frigate employs techniques such as using specialized carbide drill bits with optimized geometries and coolant applications to mitigate work hardening during CNC drilling. This reduces friction and heat, ensuring effective drilling without compromising tool integrity or workpiece properties.
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LOCATIONS
Global Sales Office
818, Preakness lane, Coppell, Texas, USA – 75019
Registered Office
23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.
Operations Office
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ã…¤
