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Injection Molding Services

Frigate specializes in creating highly customized, on-demand prototype or production molds tailored to a diverse array of industries, from automotive to medical devices. Our offerings include a wide selection of materials, polishes, surface textures, and colors, ensuring your components meet both functional and aesthetic requirements.

What We Do

Our Injection Molding Offerings

Our experienced engineers build custom molds tailored to your specific needs. We offer various molding options to suit your project requirements.

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Advanced Capabilities & Applications

Advanced Machinery and Diverse Material Capabilities for Exceptional Outcomes

At Frigate, we harness cutting-edge Toshiba and STM machines, ranging from 100 to 775 tons, to ensure precise and efficient manufacturing processes. Our state-of-the-art equipment empowers us to work with a diverse array of materials, including Nylon, ABS, Polycarbonate, and engineering-grade polymers, among others. 

Whether it’s small medical inserts or large automotive and defense parts, our machinery and material capabilities enable us to cater to a wide range of needs. We specialize in engineering-grade polymers, utilizing advanced techniques to achieve intricate shapes and contours with precision. 

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Our Business Verticals

Automotive Parts Manufacturing

Consumer Electronics

Medical Device Industry

Packaging and Containers

Construction Materials

Aerospace Components

Household Goods and Appliances

Toys and Games

Injection Molding Process

Our injection molding process begins with meticulous material preparation, followed by melting and injection into precision-crafted molds made from steel or aluminum. As the molten plastic cools and solidifies, it takes the shape of the desired part. Throughout this streamlined process, we uphold strict quality control measures to ensure each component meets our high standards for accuracy and durability.

After a thorough inspection, the finished parts are expertly packaged and delivered to our clients, guaranteeing reliable and timely service. 

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Leverage Our Injection Molding Expertise for Flawless Part Production

At Frigate, we go beyond simply quoting your project. Our certified injection molding experts meticulously review your drawing and 3D files. We then engage in a collaborative consultation to ensure your design specifications translate perfectly into high-quality, functional parts. We analyze your design for optimal production and part quality, including, 

  • Machinability (part size, tolerances) 
  • Material selection 
  • Functionality (surface finishes, draft angles) 
  • Cost-effectiveness (undercuts, wall thickness, radii) 
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Versatile Materials for Superior Moulding

At Frigate, we utilize a diverse range of materials to meet the unique needs of our clients, 

  • Noril 30% GF
  • Nylon 30% GF
  • ABS
  • Polycarbonate
  • Nylon 66
  • Engineering
  • Grade Polymers

 

With our expertise in injection molding, we can mold a variety of products and parts, ranging from small medical inserts to large automotive and defense components. 

 

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Frigate Approach

Why choose Frigate?

Experience precision, reliability, and efficiency with Frigate’s injection molding services. Trust us to deliver superior quality components tailored to your specifications, from material selection to final delivery. Contact us today to discuss your project needs and discover how Frigate can support your manufacturing requirements with excellence. 

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What Our Customers Say about Frigate

fast time

21%

Faster Manufacturing

Having Doubts? Our FAQ

Check all our Frequently Asked Question

Which Molding Process Is Best?

There are three primary procedures to consider when plastic injection molding: hybrid, electric, and hydraulic. Speak with a qualified engineer for advice on the best course of action for your project. 

How to Figure Out the Volume Needs?

Let Frigate help you determine the volume of your project. Our plant specializes in low, intermediate, and high-volume injection molding to meet the demands of different projects. 

How Much Does the Process Cost?

Since precise molds are the main manufacturing expense, it is imperative to invest in high-quality steel molds. Frigate guarantees long-lasting molds that provide great return on investment. 

How can I reduce mold costs?
  1. Eliminate Undercuts. 
  2. Simplify Features. 
  3. Employ Core Cavity Approach. 
  4. Minimize Cosmetic Finishes. 
  5. Design Self-Mating Parts. 
  6. Optimize Mold Reuse. 
  7. Prioritize DFM Analysis. 
  8. Utilize Multi-Cavity Molds. 
  9. Assess Part Size. 

Optimize your mold costs with these strategic approaches for efficient and cost-effective production. 

Manufacturing Capacity

We'd love to Manufacture for you!

Submit the form below and our representative will be in touch shortly.

LOCATIONS

Global Sales Office

818, Preakness lane, Coppell, Texas, USA – 75019

Registered Office

23, 6th West Street, Balaji Nagar, Kattur,  Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

GENERAL ENQUIRIES

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