Engine mounts, chassis parts, and machined components for assembly lines.
Thrust reverser latches, bolt carrier assemblies, and fasteners for aircraft and defense sector.
Connector housings, EMI shielding brackets and lightweight chassis for industrial electronics parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Orthopedic implant screws, surgical drill guides and enclosures for sterile environments.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Rudders, propellers and corrosion-resistant components for offshore and deck-side systems.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Optimized for mass production, high-volume machining utilizes advanced automation and process control to ensure consistent quality, tight tolerances, and superior cost efficiency at scale.
Designed for precision-driven applications, low-volume machining supports prototype development and limited production runs with high accuracy, rapid iteration, and reduced tooling requirements.
Reactor Stirrer Shaft utilizes advanced metallurgy, including Hastelloy C-22, Alloy 825, and Super Duplex SS, to handle chloride-induced pitting, intergranular attack, and crevice corrosion. Material selection is based on electrochemical corrosion data aligned with specific process chemistries, ensuring stable operation across oxidizing, acidic, or alkaline environments without degradation of mechanical integrity.
The Linear Motion Ball Screw’s hardened steel shaft and wear-resistant ball bearings are engineered to withstand high axial loads while maintaining preload integrity. Optimized ball recirculation paths reduce stress concentrations, preventing premature fatigue and pitch error development. This design extends operational life, even under continuous heavy-duty conditions.
Linear Motion Ball Screws provide uniform load distribution through multiple rolling elements, significantly dampening vibrations transmitted to the system. The consistent ball-to-raceway contact reduces mechanical noise and prevents stick-slip behavior, which is essential for precision machining and sensitive measurement equipment.
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Used for precise agitation in multi-phase chemical reactions under sterile, high-viscosity, and temperature-controlled batch manufacturing environments.
Provides torque transmission for mixing high-molecular-weight polymers in jacketed reactors with pressure and temperature cycling conditions.
Handles corrosion-resistant mixing in acidic or basic media, ensuring homogeneity during solid–liquid or liquid–liquid phase reactions.
Supports axial-radial mixing for aerobic and anaerobic fermentation, maintaining shear-sensitive environments with aseptic-grade construction.
Operates under high-shear conditions to disperse insoluble particulates in reactive media with elevated process temperatures and pH variability.
Delivers uniform mixing of emulsions and suspensions under CIP/SIP-compatible conditions with low surface roughness shaft finishes.
Reactor Stirrer Shaft undergoes dynamic balancing as per ISO 1940 G1.0 or better for high-speed applications above 1500 RPM. Mass asymmetries are corrected to prevent imbalance-induced loads on bearings and agitator assemblies. This results in reduced noise levels, improved bearing life, and stable operation during transient mixing cycles.
Reactor Stirrer Shaft offers tailored surface roughness levels down to Ra ≤ 0.2 µm for clean-in-place (CIP) and sterile processing. Electropolishing, hard coating, or fluoropolymer-lining options are available to meet surface energy and chemical resistance requirements in pharmaceutical or food-grade environments. Surface treatments improve both cleanability and corrosion resistance.
Check all our Frequently Asked Question
Frigate selects materials with low thermal expansion mismatch based on process temperature profiles. Each shaft is thermally stress-relieved and verified using ultrasonic testing. We simulate expansion effects in CAD models for tight-clearance applications. This prevents warping and misalignment during high-temperature operations.
Frigate maintains axial run-out below 10 microns and surface finish up to Ra 0.2 µm. This ensures tight sealing and prevents leak paths. The sealing zone is machined separately and validated using coordinate measuring machines (CMM). These tolerances improve seal life and minimize maintenance frequency.
Yes, Frigate manufactures shafts with customized end geometries including taper fits, spline ends, or flanged joints. We validate mechanical compatibility through CAD simulation and interference fit analysis. Final shaft-end profiles are CNC machined to customer specs. This ensures seamless coupling with agitator hubs.
Frigate increases shaft diameter and uses torsion-resistant alloys to manage high mixing loads. We analyze torque transfer and bending stress using simulation software. For extremely viscous fluids, we incorporate dual-support systems to control lateral deflection. This maintains uniform impeller motion and reduces bearing wear.
Frigate studies the chemical composition and operating temperature of the process media. Based on corrosion potential, we suggest materials like Hastelloy, Titanium, or Duplex SS. We review industry corrosion charts and apply ASTM material compatibility standards. Each shaft comes with full material traceability and MTC.
Submit the form below and our representative will be in touch shortly.
10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!