Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade enclosures provide durable, customizable protection with efficient thermal management for high-performance applications.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
Medical Instrument Tweezers Tip assemblies are designed using fatigue-resistant substrates such as vacuum-melted 17-4 PH stainless steel, Ti-6Al-4V ELI grade titanium, and advanced zirconia ceramic composites. Material selection is driven by strain-to-failure thresholds and torsional rigidity benchmarks, calibrated to withstand over 50,000 open/close actuation cycles under 1.5 N-jaw loading without yielding or microfracture initiation. Fatigue simulation using FEA software models predicts stress concentrations at the tip-jaw interface, and each component is validated using torsional shear testing and nanoindentation hardness mapping.
Medical Instrument Tweezers Tip surfaces undergo multiple-stage cleaning and passivation processes to eliminate leachable ions, residues, or inclusions that may compromise patient safety. All substrate materials are certified per ISO 10993-1 for cytotoxicity, sensitization, and irritation resistance. Post-machining decontamination is carried out using ultrasonic aqueous cleaning with enzymatic surfactants followed by Class 100 laminar flow drying. Material traceability down to melt lot and certification number is maintained for every tweezers tip delivered, ensuring conformance with MDR and FDA 21 CFR Part 820 requirements for invasive surgical devices.
Medical Instrument Tweezers Tip surfaces are finished to Ra ≤ 0.15 µm using ion-polishing and fine abrasive flow machining techniques. This ensures smooth tactile engagement with tissue or micro-components while preventing particulate generation or edge flaking during use. Contact zones are designed with controlled roughness gradients to deliver high friction coefficients without introducing tissue indentation. Surface mapping using 3D profilometers confirms uniform texture and absence of microburrs, critical for cleanroom compatibility and Class III surgical applications.
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Used for high-precision tissue manipulation in ophthalmic, neurosurgical, and vascular surgeries requiring sub-millimeter grasp and minimal force dispersion.
Integrated into robotic end-effectors for controlled micro-actuation, enabling dexterous tissue handling with minimal backlash and high repeatability.
Configured with insulating coatings or ceramic substrates to isolate current paths during bipolar or monopolar coagulation in minimally invasive procedures.
Employed to extract fine tissue samples without compressive deformation, preserving cellular structure for accurate microscopic and molecular analysis.
Applied in bone graft placement and soft tissue manipulation where precise grip and torque response are critical under constrained oral environments.
Utilized for accessing narrow anatomical regions like the ear canal and nasal cavity with tips shaped for controlled lateral reach.
Medical Instrument Tweezers Tip components are engineered for dimensional stability after 500+ sterilization cycles involving saturated steam at 134°C, hydrogen peroxide plasma, or low-temperature ethylene oxide. Thermal expansion coefficients of selected materials are matched to adjacent instrument housings to prevent thermal stress fractures during repeated sterilization. Surface treatments and coatings, such as chromium nitride or diamond-like carbon (DLC), are optionally available to enhance corrosion resistance without compromising biocompatibility.
Medical Instrument Tweezers Tip geometry is defined using finite element analysis to balance grasping force across the inner jaw surface, minimizing tissue compression below critical perfusion thresholds. Tip curvature, bevel angles, and tip flatness are controlled to ±2 µm to ensure uniform load distribution. Both toothed and non-toothed variants are available with controlled engagement profiles for applications involving vessel manipulation, membrane dissection, or foreign body retrieval.
Check all our Frequently Asked Question
Frigate uses 5-axis ultra-precision CNC machines with thermal compensation and tool wear monitoring. Each machine is calibrated using laser interferometry and ball bar diagnostics. Optical CMMs verify critical dimensions like tip gap, taper angle, and surface parallelism. Process Capability Index (CpK) is maintained above 1.67 for all functional features.
Frigate utilizes vacuum arc remelted (VAR) material stocks to reduce inclusion content and grain boundary defects. Machining parameters are optimized to maintain low surface residual stress using cryogenic cooling. Final parts undergo dye penetrant and microstructure analysis. ASTM E112 grain size compliance is ensured in every lot.
Frigate provides tips in both conductive and electrically insulated versions based on IEC 60601-2-2 guidelines. High-frequency leakage testing and dielectric breakdown assessments are performed in-house. Coatings like Parylene C or ceramic films are applied with uniform thickness control via plasma deposition. Electrical isolation and thermal stability are validated post-coating.
Each part is linked to its raw material heat number and melt lot through a digital MRP system. Frigate embeds QR-coded data matrices on packaging for digital tracking. Full traceability includes operator ID, machine ID, and inspection records. Documentation includes MTRs, FAIR, and Certificate of Compliance.
Edge profiles are evaluated using SEM imaging and high-resolution profilometry for burr detection and tip roundness. Frigate controls edge radius to within ±2 µm across all tip variants. Grasp force distribution is validated with compliant test fixtures simulating real surgical tissues. Mechanical tests are performed under wet-lab conditions to replicate in-body frictional loads.
Submit the form below and our representative will be in touch shortly.
818, Preakness lane, Coppell, Texas, USA – 75019
10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!