Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade enclosures provide durable, customizable protection with efficient thermal management for high-performance applications.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
Japanese Plug Power Cord features insulation systems tested up to 2.0 kV AC, exceeding the 125V/15A nominal operation rating. This insulation integrity ensures fault tolerance during line disturbances or surge events. The insulation system includes primary and secondary dielectric layers rated for elevated breakdown voltages to reduce the probability of dielectric failure over long service life.
Japanese Plug Power Cord utilizes thermoplastic compounds with thermal index ratings up to 105°C (UL 62 compliant). These materials maintain mechanical and dielectric properties under prolonged thermal cycling, reducing jacket softening, deformation, and insulation creep. The construction is suited for applications requiring long-duration current flow without compromising insulation geometry or conductor alignment.
Japanese Plug Power Cord incorporates overmolded strain relief components with verified endurance of over 10,000 flex cycles at standard bend radii. This strain relief prevents radial and axial stresses from transmitting to the conductor-insulation interface. The design minimizes conductor work hardening, insulation shear stress, and jacket fatigue—typical failure modes in repeated plug-in applications.
Need reliable Heat Sinks for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Japanese Plug Power Cord provides stable voltage delivery and contact integrity for high-accuracy instruments requiring noise-free electrical performance.
Used in wafer inspection and lithography systems, ensuring consistent power under thermally regulated and vibration-sensitive operating environments.
Supports isolation and dielectric strength requirements for Class I medical electronics in compliance with JIS and IEC 60601 standards.
Delivers controlled power to PLCs and HMIs where tight bend radii and EMI sensitivity require robust mechanical and electrical interfaces.
Ensures steady power input with low contact resistance in environments requiring minimal signal degradation and power fluctuations.
Connects control units and spindle drives, handling continuous power draw and thermal loading in vibration-prone machining conditions.
Japanese Plug Power Cord construction limits parasitic capacitance and loop inductance by maintaining uniform conductor spacing and insulation dielectric constants. This control minimizes line impedance variation, which is critical in environments sensitive to line harmonics and transient signal propagation. The cable structure supports EMI mitigation in coupled power and signal routing setups.
Japanese Plug Power Cord outer jacket material meets VW-1 and FT2 flame resistance ratings under UL and CSA standards. The flame propagation is arrested at the source, and char formation maintains insulation boundary. This makes the cord suitable for enclosed systems where heat dissipation is restricted and fire load requirements are stringent.
Check all our Frequently Asked Question
Frigate uses precision tooling and automated molding to control plug geometry within ±0.05 mm tolerances. This prevents alignment errors in high-density socket arrays. The thermoplastic housing maintains structural integrity under mechanical loads and repeated insertions. Dimensional control ensures consistent fit and reduces mechanical wear over long-term use.
Frigate offers insulation using PVC and TPE compounds tested for chemical resistance against oils, acids, and industrial cleaning agents. These materials maintain dielectric performance even after prolonged exposure. Surface degradation is minimized through material selection based on ISO 6722 chemical resistance classifications. This makes the cord suitable for harsh industrial and laboratory conditions.
Frigate provides versions with 100% aluminum-polyester foil shielding and 24 AWG drain wires for effective EMI attenuation. Shield continuity is ensured with full crimp termination inside molded plugs. This reduces common-mode and differential-mode noise transfer into sensitive analog or mixed-signal systems. Shielded configurations meet CISPR and FCC noise limits for power lines.
Frigate uses oxygen-free tinned copper with stranding configurations designed for minimal DC resistance. Resistance values are verified using 4-wire Kelvin testing at multiple points across production batches. This ensures voltage drop remains within specified limits even under rated current loads. Conductors meet ASTM B33 and JIS H 3100 standards for conductivity.
Frigate performs flex life testing under controlled radius and angle conditions using automated test rigs. Power cords are cycled over 10,000 bends while monitoring insulation continuity and mechanical fatigue. Failures are recorded and analyzed to refine strain relief and jacket material properties. This process ensures robust performance in robotics, test rigs, and movable assemblies.
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10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!