“Throttle Lever Arms” has been added to your basket. View basket

Generator Stator Cores Support

Name: Generator Stator Cores Support | Aircraft Alternator Stator Mount - Frigate
Price: 249.00 USD
Availability: InStock

Generator stator cores support experience significant radial electromagnetic forces during operation, requiring robust support structures to maintain precise positional stability. Any deflection under these cyclic magnetic pressures can compromise performance and structural integrity.

Material Specification

Low-Carbon Steel (ASTM A36), Aluminum 6061-T6 (AMS 4025), or Stainless Steel 304L (AMS 5513)

Overall Dimensions

Ø300–2000mm (±0.1%), Height: 100–800mm (±0.5mm), Wall Thickness: 10–50mm

Stator Core Interface

Dovetail Slots (0.5–2.0mm clearance), Compression Bolts (M8–M24), Epoxy Bonding Surfaces (Ra 3.2µm)

Mounting Interface

Flanged (ISO 5211), Foot-Mounted (ANSI C50.10), Spline Connection (SAE J498)

Load Capacity

Electromagnetic – 5–50kN/m², Vibrational – 10–100g (IEC 60034-14), Thermal – -40°C to +200°C

Product Description

To address this, stator core supports are designed using finite element-based structural optimization. This approach ensures uniform load distribution across the stator back iron while eliminating localized stress risers that could cause lamination loosening or interlaminar shear, ensuring long-term reliability under demanding operating conditions.

Stiffness/Deflection

≤0.05mm radial deflection @ full load, Natural Frequency >2x line frequency

Thermal Management

Fluorescent Penetrant (FPI), UltrasCTE-Matched to laminations, Thermal Breaks (Ceramic Insulators) onic (UT), X-ray (Welds)

Cooling Provisions

Integrated Cooling Channels (5–20mm Ø), Heat Fins (50–100mm pitch)

Dimensional Tolerances

Concentricity – ≤0.1mm TIR, Flatness – ≤0.05mm/m, Slot Pitch – ±0.02mm

Certification Standards

IEC 60034, NEMA MG-1, ASME BPVC Section III, ISO 1940-1 (Balance)

Technical Advantages

Electromagnetic excitations from unbalanced magnetic pull and slot harmonics generate broadband vibratory input into the stator core. The support assembly is engineered with frequency-specific stiffness and damping characteristics to shift natural frequencies away from dominant excitation bands. High-damping structural interfaces and material damping ratios are tailored to suppress modal amplification during partial load, grid-induced transients, and asynchronous startup. These features prevent fatigue cracking and stabilize the stator-frame dynamic response over the full machine operating envelope.

Differential thermal expansion between the stator core and its mechanical supports introduces axial stress and potential deformation during load cycling. Material pairings for the support structure are selected based on matched or near-matched coefficients of thermal expansion (CTE), reducing the buildup of shear stress between core laminations and support points. Structural allowances for controlled expansion, including compliant joints and axial movement features, maintain uniform preload and avoid thermally induced misalignment or warping of the stator frame over prolonged operation.

Let's Get Started

Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

Industry Applications

Thermal Power Generation

Supports maintain stator core rigidity under prolonged thermal gradients and cyclic loads in steam turbine-driven synchronous generators.

Nuclear Power Plants

Engineered for dimensional stability and low radiation sensitivity during continuous base-load operation in high-reliability nuclear generator systems.

Hydroelectric Generators

Designed to accommodate axial flux variation and structural moisture exposure in large vertical shaft hydro generators with slow-speed operation.

Wind Turbine Generators

Supports withstand multi-directional load reversals and harmonic excitation in permanent magnet and doubly-fed induction wind generator stator assemblies.

Gas Turbine Generators

Handles rapid thermal transients and axial thrust during fast ramp-up cycles in gas turbine-based peaking and combined cycle systems.

Marine Propulsion Generators

Supports dampen hull-induced vibratory loads and maintain magnetic symmetry in synchronous generators integrated into marine propulsion networks.

Magnetic Permeability Control and Eddy Loss Minimization

Magnetic neutrality in the stator support is critical for preserving core magnetic performance and avoiding parasitic losses. Structural elements are fabricated from non-magnetic stainless steels or high-resistivity alloys with low relative permeability to mitigate magnetic field distortion. Design avoids the formation of closed-loop conductive paths that may induce eddy currents.

The interface between the stator laminations and their support must maintain dielectric strength under voltage stress from transient overvoltages or partial discharge events. Non-conductive spacers, high-creepage insulators, and field-rated coatings are integrated within the mechanical joints to provide insulation without compromising structural rigidity.

Having Doubts? Our FAQ

Check all our Frequently Asked Question

How does Frigate ensure structural stability in large-frame generator stator core supports?

Frigate uses high-strength, low-deformation alloys with optimized load paths derived from FEA simulations. Support geometries are validated to ensure uniform stress distribution across the core back iron. No stress risers or asymmetries are allowed in the final design. This guarantees structural rigidity even in high-output multi-pole generators.

What process does Frigate follow to prevent core delamination due to thermal cycling?

Frigate selects materials with thermal expansion coefficients closely matched to the stator laminations. Mechanical joints are designed with compliance zones to absorb axial displacement. Controlled clamping pressure avoids local crushing or interlaminar shear. This approach maintains core integrity across thousands of thermal cycles.

How does Frigate handle electromagnetic compatibility in stator core support design?

Frigate uses non-magnetic stainless steels or treated alloys to prevent flux interference. Support components are shaped to avoid closed conductive loops that could form eddy currents. Field uniformity is maintained by ensuring magnetic symmetry around the stator. These steps protect generator performance from parasitic losses.

What measures does Frigate take to maintain tight tolerances in stator support fabrication?

Frigate employs CNC machining with precision fixturing to achieve sub-50 micron flatness and parallelism. Every support interface is verified using CMM inspection before assembly. Tolerances are critical to preserve core concentricity and ensure even clamping. This prevents thermal spots and mechanical distortion during operation.

How does Frigate validate stator core support endurance under cyclic mechanical loading?

Frigate conducts accelerated fatigue testing under representative thermal and mechanical cycling profiles. Test data is correlated with real-world load spectra using Miner’s rule for damage accumulation. Material choices are based on high fatigue strength and resistance to creep and fretting. This ensures 20+ year durability in demanding grid environments.

Get Clarity with Our Manufacturing Insights

How to Address Surface Finish Defects in Oil & Gas CNC Components

Surface finish quality plays a crucial role in the performance and safety of Oil & Gas CNC Components....

Ultimate Guide to Precision Sheet Metal Cutting and Bending Techniques

Sheet metal fabrication is a fundamental process used in countless industries to create a wide variety...

Isolation Transformers Noise Reduction for Cleaner Electrical Signals

Electrical noise has become a strategic challenge across industries where precision, reliability, and...

How to Fix CNC Aluminium Warping Issues in Machined Parts

CNC Aluminium Warping is a major concern in manufacturing workflows that demand tight dimensional control...

Where to Source Complex CNC Machining Services for Contract Manufacturing

Precision manufacturing demands more than just capable equipment. As designs become increasingly intricate...

Understanding the Limitations of Forging in Manufacturing

Businesses face many challenges when manufacturing parts. One common pain point is choosing the right...

Why Predictive Maintenance Is the Key to Reducing Equipment Downtime

How often does unplanned equipment downtime disrupt your operations? How much does it cost your business...

How Does Quality Casting Ensure Superior Performance and Durability?

Are you tired of products that wear out too quickly or fail to perform as expected? Have you ever wondered...

Where to Buy Fully Automated CNC Machining Solutions for Robotics Parts?

Precision needs in robotics are getting tighter. Many parts now demand micro-tolerance—often below 10 µm....

Top 5 Applications of Toroidal Transformers in Medical & Audio Equipment

Medical and audio systems operate under strict performance conditions. These demanding environments have...

We'd love to Manufacture for you!

Submit the form below and our representative will be in touch shortly.

LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Automotive OEM & Aftermarket

Aerospace & Defense

Electronics Manufacturing

Robotics & Automation Systems

Consumer Electronics

Medical Devices

Renewable Energy

Oil & Gas Equipment

Marine & Shipbuilding