Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade enclosures provide durable, customizable protection with efficient thermal management for high-performance applications.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
EV AC Charging Cord maintains stable voltage across varying conductor lengths through optimized impedance control and low-resistance copper conductors. Use of harmonics-tuned shielding reduces inductive reactance during high-frequency PWM-based AC charging. Voltage drop remains below 2% over 20-meter cable runs at full rated load, meeting utility-grade transmission criteria.
EV AC Charging Cord employs silver-plated brass or copper alloy contact pins with low microroughness, ensuring consistent mating resistance under repeated mechanical engagement. Locking systems are compliant with IEC mechanical retention forces, with micro-switch feedback integration to detect full engagement and prevent energizing under partial connection. Contact arc suppression materials prevent pitting and carbonization during disconnection under load.
EV AC Charging Cord utilizes elastomeric or polyurethane outer jackets rated to IP67 ingress standards and tested per ISO 4892-2 for UV resistance. Cable materials pass ISO 6722 for automotive fluid resistance and operate reliably from -40°C to +90°C ambient exposure. Jacket insulation maintains dielectric strength after 1000 hours in salt-spray chambers per ASTM B117.
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Facilitates 16A to 32A regulated charging with pilot signal support, ensuring safe operation during unattended vehicle parking durations.
Enables standardized connector interface with vandal-resistant construction, suitable for long-duration exposure and frequent plug-in cycles.
Provides diagnostic-safe charging using CP/PP resistance coding, compatible with manufacturer testing routines and software updates.
Supports load-sharing AC charging configurations using modular cable lengths compliant with site-specific conduit and panel layouts.
Operates under high-duty cycles with outdoor-rated insulation, suitable for covered terminals and partially exposed parking structures.
Used for controlled AC load testing, pilot circuit simulations, and EVSE protocol development in academic and lab environments.
EV AC Charging Cord supports both single-phase and three-phase AC protocols across Type 1, Type 2, and GB/T interfaces. Pilot signal resistors and CP/PP encoding circuits follow IEC 61851-1 standards for automated vehicle identification and charging control logic. Pin configurations conform to national grid variations and socket layouts, eliminating the need for adapters at infrastructure level.
EV AC Charging Cord integrates NTC thermistors and thermal fuses at both the plug head and vehicle interface. Feedback circuits interface with EVSE to shut down AC supply when surface temperatures exceed preset thresholds. Overcurrent and earth fault detection systems follow IT/TN grounding norms and trip within 20ms during fault scenarios.
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Frigate uses precision CNC-machined dies for contact components, maintaining tolerances within ±0.02 mm. All pins are silver-plated with a uniform thickness of 5–10 μm for stable conductivity. Connectors are tested for insertion force and retention strength per IEC 62196 standards. Frigate validates over 10,000 mating cycles with no measurable increase in contact resistance.
Frigate selects halogen-free flame retardant TPE or TPU for high resistance to UV, water, and chemicals. Jacket materials meet ISO 6722 and EN 50620 automotive-grade standards. Cable insulation remains stable in -40°C to +90°C environments. Each batch undergoes accelerated aging and salt spray testing to confirm outdoor performance.
Frigate integrates braided copper shielding with >85% coverage to suppress EMI up to 1 MHz. Cable geometry is optimized to reduce inductive coupling between power and control lines. Twisted pilot and proximity signal pairs maintain signal integrity in high-frequency switching zones. This ensures compliance with CISPR 25 and IEC 61000-4 EMC standards.
Frigate designs connector housings with built-in microswitches for mechanical interlock feedback. These switches communicate with EVSE to prevent energization before full coupling. Contact pins are recessed and follow touch-safe design per IEC 62196-2. Safety circuits disconnect AC within 20 milliseconds of unauthorized plug removal.
Frigate performs dynamic bending, torsion, and tensile load tests on complete cord sets per IEC 60227-2. Each cord endures 10,000 flex cycles at -20°C without cracking or insulation breakdown. Connectors are drop-tested from 1 meter on concrete to simulate field impacts. Final assemblies undergo 100% high-voltage and continuity testing before shipment.
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10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!