Engine mounts, chassis parts, and machined components for assembly lines.
Thrust reverser latches, bolt carrier assemblies, and fasteners for aircraft and defense sector.
Connector housings, EMI shielding brackets and lightweight chassis for industrial electronics parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Orthopedic implant screws, surgical drill guides and enclosures for sterile environments.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Rudders, propellers and corrosion-resistant components for offshore and deck-side systems.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Optimized for mass production, high-volume machining utilizes advanced automation and process control to ensure consistent quality, tight tolerances, and superior cost efficiency at scale.
Designed for precision-driven applications, low-volume machining supports prototype development and limited production runs with high accuracy, rapid iteration, and reduced tooling requirements.
To further enhance performance, each abutment undergoes contact metrology to verify a complete seal at the implant interface. This eliminates microgaps that could allow microbial ingress, reducing the risk of peri-implantitis and enhancing the longevity of the implant system.
Dental Implant Abutment performance under cyclic loading must meet stringent fatigue thresholds to avoid fracture in high-stress occlusal zones. The abutments are fatigue-tested per ISO 14801:2016 protocols, simulating worst-case loading at angulated configurations. Each Dental Implant Abutment is certified to endure over 5 million cycles at 200 N without structural degradation, ensuring reliability in posterior load-bearing restorations.
The Dental Implant Abutment is manufactured from titanium alloy Ti-6Al-4V ELI (Grade 23), using vacuum arc remelted feedstock for consistent grain structure and minimal inclusions. Microstructural analysis of the Dental Implant Abutment confirms equiaxed alpha-beta phase balance with controlled grain size and no beta fleck anomalies, ensuring stable elastic modulus and high fracture resistance in long-term function.
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Dental Implant Abutment supports a crown in cases of single tooth loss, enabling stable and precise prosthetic placement.
Used in all-on-four and all-on-six techniques, Dental Implant Abutment anchors fixed full-arch prostheses for edentulous patients.
Provides mechanical interlocking for removable overdentures, enhancing retention and stability through ball, bar, or locator abutment designs.
Corrects implant angulation in non-parallel placement scenarios, facilitating prosthetic alignment using custom or pre-angled Dental Implant Abutment systems.
Dental Implant Abutment enables provisional prosthesis attachment within 48 hours, supporting immediate function protocols with high initial stability.
Serves as the interface for all-ceramic restorations, where zirconia abutments optimize soft tissue integration and optical properties.
Dental Implant Abutment connection geometries are designed with high-precision anti-rotational features such as internal hex or Morse taper with tolerances below 0.8° of rotation. Finite element analysis and mechanical simulation confirm that each Dental Implant Abutment can withstand torque inputs exceeding 35 Ncm without deformation, preventing screw loosening and prosthetic drift during function.
A passive, distortion-free fit is fundamental for the long-term success of any Dental Implant Abutment. Interface accuracy is validated via micro-CT and sectioned implant-abutment assemblies, confirming axial seating without compression distortion. Each Dental Implant Abutment must demonstrate gap-free engagement (<1 µm) under preload to prevent micromotion and preserve soft tissue health.
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Frigate uses multi-axis CNC machining to achieve micron-level dimensional accuracy in Dental Implant Abutment profiles. Coordinate Measuring Machines (CMMs) validate geometric tolerances post-machining. Each abutment is inspected for concentricity, collar height, and interface fit. This ensures consistent performance during clinical integration with implant systems.
Frigate uses medical-grade titanium alloys (e.g., Ti-6Al-4V ELI) with controlled interstitial limits for optimal osseointegration and strength. All raw materials are certified per ASTM F136 standards. Heat treatment and passivation follow ISO 5832-3 and ASTM F86 guidelines. This enhances biocompatibility and corrosion resistance in oral environments.
Frigate reverse-engineers OEM interface geometries using high-resolution 3D scanning and CAD modeling. Manufacturing tolerances are held within ±5 microns for mating surfaces. Each Dental Implant Abutment undergoes torque and fatigue testing to verify system compatibility. This minimizes micro-movement and screw loosening in multi-brand applications.
Frigate applies dual-stage surface treatments combining anodization and micro-sandblasting. This improves surface roughness for soft tissue attachment without altering critical geometry. Electrochemical polishing is used for transgingival areas to reduce plaque accumulation. All surface modifications are validated via SEM and profilometry.
Each Dental Implant Abutment is laser-marked with a unique identifier linked to its raw material, machining batch, and QA record. Frigate’s ERP system logs all manufacturing data, including operator ID, tool wear history, and CMM reports. Traceability extends to packaging and sterilization records. This enables full regulatory compliance and recall traceability.
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10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
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