Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
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Valve bodies, flange blocks, and downhole drilling components.
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Frigate’s industrial-grade enclosures provide durable, customizable protection with efficient thermal management for high-performance applications.
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Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
Each Dialysis Machine Clamp is subjected to thousands of open-close cycles due to routine setup and maintenance. High-cycle fatigue performance is essential to avoid stress-induced failures such as hinge cracking or arm deformation. A properly engineered Dialysis Machine Clamp utilizes materials like 30% glass-filled PEEK or polyetherimide, offering high tensile strength, chemical resistance, and minimal creep.
In automated dialysis modules, the Dialysis Machine Clamp must integrate seamlessly with motor-driven or solenoid-based occlusion mechanisms. This requires dimensional precision for actuation interface points, typically within ±0.15 mm, to ensure reliable clamp engagement without misalignment or excessive drag. The Dialysis Machine Clamp must also provide a predictable force-deflection response, maintaining 10–15 N of closing force under load with minimal hysteresis.
Repeated sterilization through autoclaving, gamma irradiation, or ethylene oxide can degrade polymers through oxidation or hydrolysis. The Dialysis Machine Clamp must therefore be manufactured from sterilization-stable materials such as stabilized PPSU, modified PEEK, or high-Tg polyimides. These materials preserve mechanical properties post-sterilization and resist embrittlement, surface microcracking, or dimensional warping.
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Used to mechanically isolate flow paths in peristaltic pump loops, preventing reverse flow during system idle or emergency shutdown.
Applied to terminate venous blood return during alarms, priming, or disconnect procedures to maintain hemodynamic safety.
Used to occlude arterial lines when disconnecting extracorporeal circuits or initiating system pressure equalization protocols.
Integrated into electromechanical actuators to provide precise, programmable occlusion timing during dialysis treatment cycles and automated self-tests.
Employed to block dialysate lines during fluid priming sequences, ensuring air elimination and accurate volumetric displacement verification.
Prevents unwanted heparin flow by securing tubing during inactive dosing phases, ensuring compliance with controlled anticoagulation delivery.
OEM system integration demands that each Dialysis Machine Clamp supports fast, repeatable assembly with minimal tolerance stack-up. Components must feature interface geometries such as indexed mounting flanges or keyed alignment tabs for precise placement within the machine chassis or tubing manifold. The Dialysis Machine Clamp’s overall dimensional envelope must conform to system-specific spatial constraints, typically within ±0.05 mm on mounting features.
Precise control of fluid flow occlusion is fundamental to prevent retrograde flow, over-infusion, or inadvertent cross-contamination in dialysis systems. The Dialysis Machine Clamp must deliver highly repeatable occlusion behavior across its entire operational lifespan, maintaining full closure of compliant tubing without permanent deformation or leakage under negative pressure. Critical parameters such as clamp arm stiffness, jaw curvature, and closure velocity directly influence flow shutoff integrity.
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Frigate uses CNC-machined mold tooling and tight process control to maintain dimensional tolerances within ±0.05 mm on functional features. This precision allows direct compatibility with robotic assembly systems and automated occlusion modules. Coordinate Measuring Machines (CMM) are used for in-process and final inspection. Consistency across batches ensures reliable actuation and fit in high-volume production environments.
Frigate selects high-performance polymers like 30% glass-filled polyetherimide or modified PEEK for applications requiring over 20,000 open-close cycles. These materials exhibit high flexural fatigue strength and low creep under continuous load. Material selection is guided by thermal aging tests and simulated mechanical cycling. This results in clamps that retain force and alignment over long operational periods.
Frigate performs bench testing using medical-grade PVC and silicone tubing under simulated pressure and flow conditions. Clamp closure forces are calibrated to achieve full occlusion without damaging the lumen across a range of wall thicknesses. Force-displacement curves are generated to verify mechanical response. All force parameters are documented to support integration with OEM dialysis systems.
Frigate tests clamp materials for thermal and chemical stability using accelerated aging protocols. Materials are selected based on their resistance to autoclave, ETO, and gamma sterilization without dimensional warping or brittleness. Post-sterilization parts are inspected for stress cracking and loss of mechanical function. This ensures long-term usability in clinical environments with repeated disinfection requirements.
Frigate supports custom clamp geometries, hinge designs, and mounting interfaces tailored to specific dialysis machine layouts. CAD models and prototypes are developed using OEM specifications and validated through functional testing. Tooling is built in-house to control critical dimensions and short lead times. Custom development includes full documentation for regulatory compliance and device integration.
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818, Preakness lane, Coppell, Texas, USA – 75019
10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!