Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade heat sinks provide efficient, customizable cooling for high-performance thermal management.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
Copper (annealed, tinned or bare) / Aluminum (bare or coated)
XLPE (Cross-Linked Polyethylene) / EPR (Ethylene Propylene Rubber)
Up to 35 kV (kilovolts)
-40°C to +90°C (standard) / -40°C to +120°C (high-temperature versions)
Flame retardant / Flame resistant to IEC 60332-1-2
Our cables feature advanced insulation materials that resist electrical faults and thermal stress. This enhances the safety and efficiency of your wind turbine systems, minimizing the risk of electrical failures and maximizing energy production.
IP68 (immersible) / Water-blocking materials
UV-stabilized / UV-resistant to ASTM G155
1.5 mm² to 240 mm² (varies by application)
PVC (Polyvinyl Chloride) / PE (Polyethylene) / PUR (Polyurethane)
Steel wire armor / Aluminum wire armor / No armoring (as required)
Up to 800 A (amps) depending on conductor size and installation conditions
Flexible / Semi-flexible with bending radius requirements
Core options of 2, 3, 3.5, and 4 cores
Varies based on conductor size and insulation / sheath material (e.g., 10 mm to 60 mm)
Reinforced against mechanical impacts / Abrasion-resistant
Compliant with IEC 60502, IEC 60332, UL 44, and other relevant standards
Our windmill cables meet or exceed international standards and certifications, guaranteeing that they will not only perform as expected but also comply with regulatory requirements.
Every wind farm has unique requirements. We offer custom cable solutions tailored to your needs, whether for high-voltage transmission, data communication, or signal integrity. Our expert team works closely with you to design cables that fit perfectly with your system.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Power transmission from wind turbine generators to substations, ensuring efficient and stable electricity flow.
Data communication between turbine control systems and central monitoring stations, facilitating real-time performance analysis and remote diagnostics.
Electrical connections within wind turbine nacelles, where flexibility and durability are critical due to constant movement and mechanical stress.
High-voltage connections for grid integration are designed to handle the substantial power output from large wind farms.
Signal transmission for turbine control systems, enabling precise operation and monitoring of turbine functions.
Connection of sensors and actuators within turbine systems, ensuring accurate data collection and operational control.
Installation in confined spaces and moving parts can be challenging. Windmill cables are designed for flexibility, making them easier to install and route through complex setups. This reduces installation time and costs while improving overall system reliability.
Investing in high-quality cables can significantly reduce your long-term operational costs. By minimizing downtime and maintenance, windmill cables help you achieve a higher return on investment and ensure the smooth operation of your wind turbines.
Check all our Frequently Asked Question
Windmill cables are designed to withstand repeated twisting and bending. They use flexible conductors like tinned copper, which allow them to handle mechanical stress without breaking. The insulation and sheathing are made from special materials like cross-linked polyethylene (XLPE) or ethylene propylene rubber (EPR) that resist wear and tear from constant movement.
Windmill cables use tough outer sheaths made from polyurethane (PUR) or thermoplastic elastomers (TPE). These materials can handle extreme cold, heat, and UV radiation. Some cables also have extra layers of water-blocking compounds to prevent moisture damage and corrosion inside.
Windmill cables are designed with low electrical resistance to ensure minimal power loss over long distances. They use high-conductivity copper or aluminum conductors and insulation materials like XLPE with low dielectric losses, helping keep energy transfer efficient even in large wind farms.
Shielding in windmill cables reduces electromagnetic interference (EMI) from nearby electrical systems. This shielding is usually made from braided copper or aluminum, which blocks unwanted electrical noise. This helps maintain the quality of the power signal and protects sensitive turbine control systems from disruption.
Windmill cables are equipped with flame-retardant materials to prevent fires in case of a short circuit. They also have high-temperature resistance, ensuring the insulation doesn’t break down when exposed to sudden surges. Some cables even include a fire barrier layer that delays the spread of flames.
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818, Preakness lane, Coppell, Texas, USA – 75019
23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!