Engine mounts, chassis parts, and machined components for assembly lines.
Thrust reverser latches, bolt carrier assemblies, and fasteners for aircraft and defense sector.
Connector housings, EMI shielding brackets and lightweight chassis for industrial electronics parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Orthopedic implant screws, surgical drill guides and enclosures for sterile environments.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Rudders, propellers and corrosion-resistant components for offshore and deck-side systems.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Optimized for mass production, high-volume machining utilizes advanced automation and process control to ensure consistent quality, tight tolerances, and superior cost efficiency at scale.
Designed for precision-driven applications, low-volume machining supports prototype development and limited production runs with high accuracy, rapid iteration, and reduced tooling requirements.
Backlash leads to angular positioning errors during load reversals. The Rotary Table Worm Gear features a preloaded dual-lead worm shaft that compensates for axial clearance. This differential tooth lead geometry maintains flank contact during direction changes, reducing backlash to under 3 arc minutes. The result is high repeatability in servo-controlled indexing applications, even after extended usage.
Conventional gear systems often fail under high torque due to limited tooth contact and material fatigue. Our Rotary Table Worm Gear employs a wide-face bronze wheel and deep-envelope worm profile, maximizing load-bearing flank engagement. This design achieves higher torque throughput with uniform wear characteristics, ideal for rotary tables in machining centers and aerospace fixtures.
Heat buildup from continuous operation can lead to backlash growth and thermal misalignment. The Rotary Table Worm Gear uses thermally matched worm and wheel materials, along with expansion-tolerant bearing assemblies. Optional integrated lubrication channels and heat-dissipating housings maintain dimensional integrity during long duty cycles and fluctuating ambient temperatures.
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Supports accurate rotary positioning of parts with minimal angular deviation for dimensional inspection in metrology-grade environments.
Provides stable rotational control under high static loads, ensuring precise joint alignment during multi-axis welding operations.
Facilitates high-resolution, vibration-free rotation for wafer alignment and inspection under cleanroom conditions with thermal stability.
Delivers accurate rotation of heavy fixtures and jigs, maintaining positional repeatability during critical fastening and alignment procedures.
Supports micro-rotation of lens or sensor assemblies with low torsional play, essential for fine optical path alignment.
Controls part rotation during electrical or mechanical testing cycles, requiring consistent angular precision and minimal positioning lag.
In servo applications, gear vibration can cause positioning drift or gain instability. The Rotary Table Worm Gear system uses a rigid single-shaft worm with duplex angular contact bearings to eliminate torsional play. Combined with harmonically damped gear housing, it enables smooth, stable rotation at high accelerations, critical for CNC rotary tables and optical metrology platforms.
Gear surface degradation limits service life and repeatability. The Rotary Table Worm Gear integrates a case-hardened alloy steel worm with a centrifugally cast bronze wheel, engineered for low-friction contact and long-term durability. Optimized tooth geometry and filtered lubrication channels reduce scuffing and wear, extending operational intervals between maintenance cycles.
Check all our Frequently Asked Question
Frigate uses precision-machined dual-lead worm shafts with adjustable axial preload. This design maintains continuous tooth contact, even under torque reversals. It reduces lost motion and improves repeatable angular positioning. All backlash values are verified during assembly using calibrated torque and angle sensors.
Frigate integrates sealed lubrication chambers with internal baffle galleries to guide oil flow across high-wear regions. This prevents dry spots and ensures uniform lubrication. The system is closed-loop to avoid contamination. It supports longer maintenance intervals and consistent performance in continuous-duty applications.
Frigate uses matched thermal expansion materials for worm and wheel components. Expansion is managed through floating bearing mounts and precision shims. This prevents axial load shifts and backlash growth during operation. Finite Element Analysis (FEA) is used to simulate temperature gradients in real use cases.
Frigate performs laser-based alignment checks on worm-wheel assemblies to verify center distance and mesh depth. Contact patterns are inspected using marking compound under full preload. Deviations beyond tolerance are corrected using micro-adjustment jigs. This process ensures uniform torque transfer and long wear life.
Yes, Frigate offers custom worm profiles, lead angles, and gear ratios based on load torque, duty cycle, and positional accuracy needs. Material selection and tooth geometry are optimized using simulation tools. Custom housings and mounting flanges are also supported. This allows full integration into customer-specific rotary systems.
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10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
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