Pulley Cables

Our pulley cables are constructed from advanced high-tensile materials, ensuring optimal load-bearing capacity under extreme stress. Whether your application involves heavy lifting in cranes or tensioning systems in industrial machinery, these cables are built to withstand the most demanding environments. You can be confident that the cables will maintain structural integrity even under high loads, reducing the risk of unexpected downtime or damage. 

Conductor Material

High-Tensile Steel, Stainless Steel, Alloy Steel 

Insulation Material

Galvanized Steel, Polyethylene, PVC 

Voltage Rating

600V to 1000V (Depending on application) 

Temperature Range

-40°C to +150°C 

Fire Resistance

Flame Retardant (Meets UL VW-1, IEC 60332-1 standards) 

Product Description

In construction, marine, and oil & gas industries, pulley cables are exposed to harsh environmental conditions, including saltwater, chemicals, and fluctuating temperatures. Our cables feature specialized coatings or galvanization processes, offering superior resistance to corrosion. This translates to longer service life and reduced maintenance costs, helping you maintain a safe and efficient operation with minimal disruption. 

Water Resistance

IP67 (Waterproof, submersible to 1 meter depth) 

UV Resistance

UV-Resistant Coatings (Meets ASTM G155 standards) 

Cross-sectional Area

0.5 mm² to 100 mm² (Customized based on load requirements) 

Sheath Material

Polyurethane, PVC, Nylon 

Armoring

Steel Wire Armored, Spiral Armoring 

Current-Carrying Capacity

Up to 500 Amps (Dependent on cable size and insulation) 

Flexibility

High Flexibility (up to 20,000 bending cycles) 

Cable Size

1.5 mm to 50 mm in diameter (custom sizes available) 

Outer Diameter

6 mm to 100 mm (Depending on conductor and armoring) 

Mechanical Protection

Impact-Resistant, Abrasion-Resistant, Crush-Resistant 

Standards Compliance

UL, IEC 60228, ASTM B500, ISO 9001, RoHS compliant 

Technical Advantages

Our pulley cables are manufactured with high-tensile steel cores, offering unparalleled strength while maintaining a reduced overall weight. Using carbon steel, stainless steel, or alloy steel in the core ensures maximum tensile strength and load-bearing capacity. These materials can withstand dynamic loads, shock forces, and fatigue stresses, making them perfect for high-stress applications like crane lifting and industrial winching systems. 

Our cables feature a multi-layer construction to combat wear and tear from friction and repeated bending. The inner layers consist of highly flexible strands that reduce internal friction, while the outer layers are designed with abrasion-resistant coatings such as plastic or galvanized steel. This advanced construction prevents premature fraying, elongation, and fatigue, ensuring the pulley cables remain functional even in environments with constant movement or abrasive materials. 

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Industry Applications

Crane Lifting Systems

Handles heavy loads with minimal elongation, providing reliable performance under dynamic loads. 

Mining Operations

Resists abrasion and wear, optimized for high-tension, high-cycle applications in harsh environments. 

Elevator Systems

Precision tensioning ensures smooth movement and safety under constant load-bearing conditions. 

Conveyor Systems

Offers durability and flexibility for continuous material handling in high-speed, high-load environments. 

Cable Cars & Gondolas

Designed for high-strength, low-stretch applications to handle heavy passenger loads in varying weather conditions. 

Offshore Oil Rigs

Corrosion-resistant coatings ensure functionality in saltwater and harsh offshore environments. 

Minimal Elongation and Superior Load Distribution

Our pulley cables feature corrosion-resistant coatings such as zinc plating, stainless steel, and polymer-based coatings for applications exposed to harsh chemicals, moisture, and marine environments. These coatings are engineered for superior protection against rust, oxidation, and chemical degradation. Additionally, our cables can be treated with high-performance lubricants that further reduce corrosion, extending the operational lifespan of cables in corrosive environments such as offshore oil rigs, mining sites, and industrial plants. 

One common issue in pulley systems is cable stretch or elongation under heavy loads. To address this, our pulley cables are designed with minimal elongation properties. We ensure that the cables retain their shape and mechanical properties over time by utilizing specialized construction methods such as pre-formed strands and tensioned wire ropes. This helps maintain the system’s integrity and allows for more precise control in systems requiring consistent load distribution, such as overhead cranes and precision lifting operations. 

Having Doubts? Our FAQ

Check all our Frequently Asked Question

How does the multi-layer construction of Frigate pulley cables enhance durability in high-tension applications?

The multi-layer construction minimizes internal friction and enhances flexibility. The outer layers are designed with abrasion-resistant coatings, reducing wear and extending cable life in demanding high-tension environments. 

What materials are used in Frigate pulley cables to improve corrosion resistance in harsh environments?

Frigate pulley cables are coated with corrosion-resistant materials, such as galvanized steel, stainless steel, and special polymer coatings, to protect against rust and chemical degradation in marine, industrial, and outdoor applications. 

How does Frigate's pulley cable design prevent elongation under heavy loads over time?

The precise strand design and use of high-tensile steel help maintain the cable’s shape, minimizing elongation even under continuous heavy load conditions. This ensures stable tension and consistent performance. 

What is the role of lubrication in Frigate pulley cables, and how does it affect performance?

Internal lubrication reduces friction between strands, preventing premature wear. It enhances cable flexibility and smoothness, ensuring longer operational life with less maintenance, especially in high-cycle systems. 

How do Frigate pulley cables handle extreme temperature variations in industrial settings?

Frigate cables are constructed with heat-resistant materials and coatings, allowing them to withstand high temperatures without compromising strength. This ensures reliable performance in environments with fluctuating or extreme temperatures. 

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LOCATIONS

Global Sales Office

818, Preakness lane, Coppell, Texas, USA – 75019

Registered Office

23, 6th West Street, Balaji Nagar, Kattur,  Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

GENERAL ENQUIRIES

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Pulley Cables

Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

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