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CNC machining delivers micron precision and tight tolerances for complex geometry.
Optimized for mass production, high-volume machining utilizes advanced automation and process control to ensure consistent quality, tight tolerances, and superior cost efficiency at scale.
Designed for precision-driven applications, low-volume machining supports prototype development and limited production runs with high accuracy, rapid iteration, and reduced tooling requirements.
Musical Instrument Tuning Peg assemblies often suffer from erratic torque due to friction variation along the shaft interface. Precision-lapped bushing interfaces and dry-film lubrication systems maintain rotational torque consistency within ±3%. This allows predictable torque input during each tuning increment, critical in both manual and automated tuning environments.
Musical Instrument Tuning Peg components are exposed to sustained preload forces exceeding 100 N over extended timeframes. Worm shafts and gear internals are machined from high-yield alloys such as CuZn39Pb3 or 17-4PH stainless steel, selected for their sub-1% creep deformation under 72-hour load testing. This prevents long-term tuning drift due to gear settlement.
Musical Instrument Tuning Peg tolerances affect inter-peg uniformity, especially in multi-string configurations. Shafts and housings are concentric to within 0.01 mm, with angular deviation controlled to <0.2°. This alignment prevents torque asymmetry between strings and maintains string pitch linearity when subjected to simultaneous tuning input.
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Used to provide stable pitch control with precise gear ratios and minimal backlash under fluctuating string tension during tuning.
Enables fine pitch adjustment through high-resolution shaft rotation and friction-based torque retention suited for gut or synthetic core strings.
Designed to maintain tuning under high axial string loads and varying humidity, with low-creep worm gears and corrosion-resistant housings.
Supports multi-course string setups using concentric shaft alignment and uniform torque distribution across closely spaced tuning axes.
Applies non-metallic friction pegs or planetary gears to ensure tuning accuracy across asymmetrical pegbox geometries and thin neck profiles.
Employs long-shafted friction pegs with tapered fit and high-μ contact surfaces for secure tuning across extended scale lengths.
Musical Instrument Tuning Pegs are a mechanical discontinuity on the resonant body. Peg mounting systems use acoustically inert bushings with tan δ > 0.08 to minimize energy transfer from peg to headstock. This reduces unwanted high-frequency damping, preserving tonal response consistency across the instrument body.
Musical Instrument Tuning Peg integration requires exact mating with headstock geometries. Shafts are ground to h6 tolerance, and insertion bodies conform to ISO fit limits to eliminate play during axial loading. These parameters facilitate plug-in compatibility for OEM and retrofitting applications without post-processing adjustments.
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Frigate uses CNC machining with real-time feedback control to maintain dimensional tolerances within ±10 µm for all critical interfaces. Coordinate Measuring Machines (CMM) verify shaft diameter, gear center alignment, and bushing fit per batch. Statistical Process Control (SPC) is applied to monitor deviation trends. This ensures consistent assembly fit and tuning behavior across large-scale production.
Frigate applies multilayer protection systems including electroless nickel plating, anodizing, and passivation depending on the base material. These treatments meet or exceed 500 hours in ASTM B117 salt spray testing. Contact zones receive selective coating thicknesses to preserve gear meshing precision. This enhances longevity in both humid and high-salinity environments.
Frigate designs tuning pegs with PTFE-embedded liners or precision-lapped bushings to maintain uniform torque profiles. Torque is calibrated and tested to remain within ±3% under variable loads. This consistency reduces tuning error during rotation. It also improves the feel and response for professional musicians using high-tension strings.
Frigate conducts accelerated lifecycle testing up to 20,000 full-turn cycles under 0.5 Nm torque with variable axial preload. Wear is monitored via surface profilometry to measure gear degradation. Post-test dimensional checks confirm backlash and torque stability remain within original specifications. These tests simulate real-world instrument use over several years.
Frigate offers tuning peg variants with shaft interfaces compatible with servo-couplers and stepper-driven actuators. These units maintain backlash below 0.01 mm and allow encoder integration. Custom torque thresholds and anti-backdrive mechanisms can be specified. This supports precise tuning automation in smart instruments and robotic tuning setups.
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10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
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