Defense Wiring Harness

Name: Advanced Defense Wiring Harness for Secure Connectivity
Price: 249.00 USD
Availability: InStock

Reliability, performance, and durability are non-negotiable when selecting wiring harnesses for defense applications. We understand the critical nature of your operations and how crucial it is to avoid electrical failures. Our defense wiring harnesses are designed to address the unique challenges defense industries face, ensuring smooth operations in extreme environments.

Conductor Material

Copper, Tinned Copper, Silver-Plated Copper

Conductor Type

Stranded, Solid, Braided

Wire Gauge Range

10 AWG to 30 AWG

Insulation Material

PTFE, FEP, PEEK, Cross-linked Polyethylene

Temperature Range

-65°C to +260°C

Product Description

Defense wiring harnesses must operate flawlessly in harsh environments. Our cables are designed with high-temperature-resistant insulation materials, like PTFE or FEP, whether exposed to extreme temperatures, moisture, or chemical contaminants. They are tested to withstand severe vibrations, salt spray, and electromagnetic interference (EMI). These robust designs ensure peak performance even in combat or high-stress situations.

Voltage Rating

300V to 600V

Current Capacity

5A to 50A depending on wire gauge

Connector Type

MIL-DTL-38999, MIL-DTL-83513, Circular and Rectangular

Vibration Tolerance

Up to 20G

Certifications

MIL-STD-810, MIL-STD-461, MIL-DTL-83513

Operating Voltage Range

50V to 600V DC/AC

Application Temperature

-40°C to +200°C

EMI/RFI Protection

Multi-layer Braided Shielding, Conductive Foil

Waterproof Rating

IP68, MIL-DTL-83513 for sealed connectors

Testing Standards

MIL-STD-810, MIL-STD-202, MIL-DTL-38999

Technical Advantages

Reliability in transmitting signals and power in demanding conditions is key. Our wiring harnesses feature low-loss dielectric materials and precision-engineered conductors, ensuring minimal signal attenuation and excellent conductivity, even across long distances. Using gold or silver-plated contacts reduces corrosion and ensures long-term conductivity, critical for sensitive communication and control systems.

Space and weight are premium concerns in defense vehicles, aircraft, and submarines. Our harnesses are designed to offer maximum functionality with minimal bulk. We significantly reduce weight by incorporating advanced multi-core cables and lightweight shielding materials while maintaining robust electrical and mechanical performance. This ensures better maneuverability of defense equipment without compromising on reliability.

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Need reliable wiring harness for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

Industry Applications

Military Ground Vehicles

Provides stable power and signal transmission in tanks, armored vehicles, and transport carriers under extreme conditions.

Aerospace Systems

Ensures reliable data communication and power distribution in fighter jets, drones, and military satellites.

Naval Combat Systems

Supports sonar, radar, and weapon control systems on submarines, warships, and other maritime defense vessels.

Unmanned Aerial Vehicles (UAVs)

Delivers lightweight, high-performance wiring for power and data signals in drones for surveillance and combat.

Missile Guidance Systems

Enables precise control and communication between sensors and actuators in missile navigation and targeting systems.

Radar and Surveillance Systems

Ensures interference-free signal transmission in radar, thermal imaging, and electronic warfare systems.

Enhanced Durability for High-Impact Situations

Durability under high mechanical stress is critical in military applications. Our harnesses use rugged outer sheathing materials like Kevlar and heavy-duty braiding techniques, which provide superior resistance to cuts, abrasions, and wear. Reinforced cable strain relief features are added to mitigate the risk of breaks due to bending or pulling forces, ensuring longevity in high-impact situations.

Electromagnetic interference (EMI) and radio-frequency interference (RFI) can cause communication and control disruptions. Our wiring harnesses feature advanced shielding options, such as double—or triple-layered metal braids or foil, that minimize interference and provide stable, reliable performance. This protects your critical systems from external electromagnetic threats and crosstalk between internal components.

Having Doubts? Our FAQ

Check all our Frequently Asked Question

How do your wiring harnesses ensure reliable performance in high-vibration environments?

Our defense wiring harnesses are engineered with ruggedized materials, such as PTFE or FEP insulation, and high-strength outer sheathing like Kevlar. We incorporate strain-relief designs and advanced crimping techniques to prevent connector failure or wire breaks under vibration. These materials and techniques significantly enhance durability and prevent electrical signal loss, ensuring consistent performance in high-vibration conditions such as military vehicles, aircraft, and ships.

What shielding techniques are used to protect against electromagnetic interference (EMI) in critical systems?

To combat EMI in sensitive defense systems, we utilize multi-layered shielding, including braided copper or aluminum shields, conductive foils, and, in some cases, a combination of both. This shielding minimizes electromagnetic radiation penetration and crosstalk between wires. Our harnesses are often tested to comply with MIL-STD-461, ensuring maximum protection against EMI in radar, communication, and control systems.

How do your wiring harnesses handle extreme temperature variations in defense operations?

Our defense wiring harnesses use temperature-resistant materials, like silicone, PTFE, or PEEK, which can handle wide temperature ranges from -65°C to +260°C. The insulation maintains flexibility in low temperatures and remains stable under heat stress, ensuring that signal transmission and power delivery are unaffected by temperature fluctuations. This is particularly useful in aerospace and desert operations.

What measures do you take to prevent moisture ingress in underwater or humid conditions?

For environments exposed to moisture, our harnesses incorporate water-tight seals and hermetic connectors that comply with IP68 or MIL-DTL-83513 standards. We also use water-blocking compounds and heat-shrink tubing over critical connections to prevent moisture ingress. These design features ensure reliable electrical connectivity in marine or high-humidity environments, which is critical for submarines or coastal defense systems.

How do your harnesses support rapid field installation and maintenance in defense applications?

Our defense wiring harnesses are designed for ease of installation, incorporating modular connectors like MIL-DTL-38999 that support quick mating and de-mating without specialized tools. Color-coded wires, laser-etched markings, and flexible routing options enable technicians to install and replace harnesses rapidly, even in complex systems. This reduces downtime and enhances the readiness of defense equipment in the field.

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LOCATIONS

Global Sales Office

818, Preakness lane, Coppell, Texas, USA – 75019

Registered Office

23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

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