Sub Assembly Services

Frigate provides precise sub-assembly integration with advanced component alignment and tolerances. We utilize automated processes, ensuring high-quality, complex sub-assemblies for critical industry applications. 

Our Clients

Advantages of Sub Assembly Services

Improved Efficiency

Sub-assembly allows parallel production, reducing lead times by assembling components separately before final assembly, streamlining overall processes.

Enhanced Precision

By focusing on specific parts, sub-assembly ensures higher tolerance and accuracy, minimizing errors in the final product.

Cost Reduction

Separating sub-assembly tasks allows for optimized labor, reduces overhead, and minimizes waste, leading to overall cost savings.

Better Quality Control

Sub-assembly processes enable targeted quality checks at each stage, ensuring defects are caught early and improving final product reliability.

Custom Sub-Assembly Services for Precision and Efficiency

Custom sub-assembly services streamline production by integrating individual components with high precision before final assembly. This process ensures better alignment, improved tolerances, and higher quality control. Separating tasks into specialized sub-assemblies reduces the overall production cycle, reducing costs and increasing efficiency. Each stage includes thorough quality checks to ensure reliability and minimize defects, leading to a more consistent final product. 

sub assembly services

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Support All File Formats Including - STEP | STP | SLDPRT | STL | DXF | IPT | X_T | X_B | 3DXML | CATPART | PRT | SAT | 3MF | JT files

Our Sub Assembly Process

sub assembly services
sub assembly services
sub assembly services
sub assembly services
sub assembly services
sub assembly services
Component Sourcing

High-quality parts and materials are sourced according to specifications, ensuring compatibility and performance in the final assembly. 

Part Inspection

Each component is thoroughly inspected for defects, and dimensions, material properties, and functionality are verified before the assembly begins. 

Sub-Assembly Configuration

Components are arranged into smaller, functional units or sub-assemblies, focusing on specific part groupings for easier integration. 

Precision Assembly

Parts are carefully assembled with high precision, using automated or manual techniques to ensure alignment and proper fit. 

Quality Control

Each sub-assembly undergoes rigorous quality checks, including dimensional verification, functional testing, and inspection for defects.

Final Integration

Completed sub-assemblies are delivered for final assembly and integrated into the larger product with minimal adjustments required. 

Accelerating Production Timelines with Efficient Sub-Assembly Solutions

Frigate’s custom sub-assembly services streamline complex production tasks. The process can be managed in parallel by isolating components into smaller sub-assemblies, reducing the overall production time. This approach eliminates bottlenecks when all components are assembled simultaneously, improving workflow efficiency. This modular method integrates sub-assemblies quickly into the final assembly, helping meet project deadlines and reducing lead times without compromising quality. 

sub assembly services

Our Sub Assembly Process

At Frigate, we ensure optimal machinery performance through precise engineering. Our components are designed to withstand high stress, wear, and harsh conditions. 

Component Sourcing

High-quality parts and materials are sourced according to specifications, ensuring compatibility and performance in the final assembly. 

Part Inspection

Each component is thoroughly inspected for defects, and dimensions, material properties, and functionality are verified before the assembly begins. 

Sub-Assembly Configuration

Components are arranged into smaller, functional units or sub-assemblies, focusing on specific part groupings for easier integration. 

Precision Assembly

Parts are carefully assembled with high precision, using automated or manual techniques to ensure alignment and proper fit. 

Quality Control

Each sub-assembly undergoes rigorous quality checks, including dimensional verification, functional testing, and inspection for defects.

Final Integration

Completed sub-assemblies are delivered for final assembly and integrated into the larger product with minimal adjustments required. 

Improving Efficiency and Quality in Automotive Component Assembly

Complex assembly operations in the automotive sector often result in longer lead times and inconsistent quality. Sub-assembly services address these issues by isolating components into manageable units, allowing for parallel assembly and increased efficiency. Each sub-assembly is carefully aligned, assembled, and inspected for precision and functionality, ensuring that all parts meet strict industry standards. This focused approach minimizes defects, speeds up production, and ultimately results in superior performance and reliability in automotive components. 

Our Manufacturing metrics

Frigate brings stability, control, and predictable performance to your sourcing operations through a structured multi-vendor system. 

sub assembly services
sub assembly services

2.8X

Sourcing Cycle Speed

Frigate’s pre-qualified network shortens decision time between RFQ and PO placement.  

sub assembly services

94%

On-Time Delivery Rate

Structured planning windows and logistics-linked schedules improve project-level delivery reliability. 

sub assembly services

4X

Multi-Part Consolidation

We enable part family batching across suppliers to reduce fragmentation.  

sub assembly services

22% 

Quality Rejection Rate

Multi-level quality checks and fixed inspection plans lower non-conformities. 

sub assembly services

30%

Procurement Costs

Optimized supplier negotiations and bulk order strategies reduce your overall sourcing expenses. 

sub assembly services

20%

Manual Processing Time

Automation of sourcing and supplier management significantly reduces time spent on manual tasks. 

Ensuring Consistent Quality with Rigorous Sub-Assembly Inspections

Frigate ensures thorough quality control by applying rigorous inspections at every stage of the sub-assembly process. Each component undergoes precise dimensional checks and functional testing before integration into the final product. This attention to detail helps detect issues early, ensuring that all parts meet stringent specifications. By addressing quality at each sub-assembly phase, potential defects are minimized, leading to a more reliable and consistent final product with reduced rework and fewer failures. 

sub assembly services
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Having Doubts? Our FAQ

Check all our Frequently Asked Question

How does custom sub-assembly improve production efficiency and reduce lead times?

Custom sub-assembly breaks down complex assembly tasks into smaller, more manageable processes. This enables parallel production of components, which significantly shortens overall lead times and optimizes workflow, leading to faster product completion. 

What quality control measures are implemented during the sub-assembly process?

Each sub-assembly undergoes detailed inspections, including dimensional verification, functionality tests, and alignment checks, to ensure that all components meet strict industry standards and minimize defects before final integration. 

How do you ensure precision when integrating multiple components in a sub-assembly?

Precision is achieved through advanced machinery, automated processes, and precise manual techniques. These ensure that each component is positioned with tight tolerances for perfect alignment and functionality within the sub-assembly. 

What is the impact of sub-assembly on overall product reliability and consistency?

Sub-assembly ensures that each unit is built with consistent quality at every stage. By isolating each component, it allows for more focused testing and adjustments, ultimately improving the overall reliability and consistency of the final product. 

How do sub-assembly services help in managing complex product designs with multiple components?

Sub-assembly allows for managing intricate designs by organizing and integrating complex components in a modular approach. This reduces assembly complexity, ensures proper component fitment, and simplifies troubleshooting during the final assembly phase. 

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LOCATIONS

Global Sales Office

818, Preakness lane, Coppell, Texas, USA – 75019

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Other Locations

GENERAL ENQUIRIES

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Support All File Formats Including - STEP | STP | SLDPRT | STL | DXF | IPT | X_T | X_B | 3DXML | CATPART | PRT | SAT | 3MF | JT files

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