Sub Assembly Services
Frigate provides precise sub-assembly integration with advanced component alignment and tolerances. We utilize automated processes, ensuring high-quality, complex sub-assemblies for critical industry applications.
Our Clients
Advantages of Sub Assembly Services
Improved Efficiency
Sub-assembly allows parallel production, reducing lead times by assembling components separately before final assembly, streamlining overall processes.
Enhanced Precision
By focusing on specific parts, sub-assembly ensures higher tolerance and accuracy, minimizing errors in the final product.
Cost Reduction
Separating sub-assembly tasks allows for optimized labor, reduces overhead, and minimizes waste, leading to overall cost savings.
Better Quality Control
Sub-assembly processes enable targeted quality checks at each stage, ensuring defects are caught early and improving final product reliability.
Custom Sub-Assembly Services for Precision and Efficiency
Custom sub-assembly services streamline production by integrating individual components with high precision before final assembly. This process ensures better alignment, improved tolerances, and higher quality control. Separating tasks into specialized sub-assemblies reduces the overall production cycle, reducing costs and increasing efficiency. Each stage includes thorough quality checks to ensure reliability and minimize defects, leading to a more consistent final product.
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- Instant Quotation
- On-Time Delivery
- Affordable Cost
Our Sub Assembly Process
High-quality parts and materials are sourced according to specifications, ensuring compatibility and performance in the final assembly.
Each component is thoroughly inspected for defects, and dimensions, material properties, and functionality are verified before the assembly begins.
Components are arranged into smaller, functional units or sub-assemblies, focusing on specific part groupings for easier integration.
Parts are carefully assembled with high precision, using automated or manual techniques to ensure alignment and proper fit.
Each sub-assembly undergoes rigorous quality checks, including dimensional verification, functional testing, and inspection for defects.
Completed sub-assemblies are delivered for final assembly and integrated into the larger product with minimal adjustments required.
Accelerating Production Timelines with Efficient Sub-Assembly Solutions
Frigate’s custom sub-assembly services streamline complex production tasks. The process can be managed in parallel by isolating components into smaller sub-assemblies, reducing the overall production time. This approach eliminates bottlenecks when all components are assembled simultaneously, improving workflow efficiency. This modular method integrates sub-assemblies quickly into the final assembly, helping meet project deadlines and reducing lead times without compromising quality.
Our Sub Assembly Process
At Frigate, we ensure optimal machinery performance through precise engineering. Our components are designed to withstand high stress, wear, and harsh conditions.
High-quality parts and materials are sourced according to specifications, ensuring compatibility and performance in the final assembly.
Each component is thoroughly inspected for defects, and dimensions, material properties, and functionality are verified before the assembly begins.
Components are arranged into smaller, functional units or sub-assemblies, focusing on specific part groupings for easier integration.
Parts are carefully assembled with high precision, using automated or manual techniques to ensure alignment and proper fit.
Each sub-assembly undergoes rigorous quality checks, including dimensional verification, functional testing, and inspection for defects.
Completed sub-assemblies are delivered for final assembly and integrated into the larger product with minimal adjustments required.
Industries We Serve
Improving Efficiency and Quality in Automotive Component Assembly
Complex assembly operations in the automotive sector often result in longer lead times and inconsistent quality. Sub-assembly services address these issues by isolating components into manageable units, allowing for parallel assembly and increased efficiency. Each sub-assembly is carefully aligned, assembled, and inspected for precision and functionality, ensuring that all parts meet strict industry standards. This focused approach minimizes defects, speeds up production, and ultimately results in superior performance and reliability in automotive components.
- Solid Progress
Our Manufacturing Metrics
Frigate brings stability, control, and predictable performance to your sourcing operations through a structured multi-vendor system.
2.8X
Sourcing Cycle Speed
Frigate’s pre-qualified network shortens decision time between RFQ and PO placement.
94%
On-Time Delivery Rate
Structured planning windows and logistics-linked schedules improve project-level delivery reliability.
4X
Multi-Part Consolidation
We enable part family batching across suppliers to reduce fragmentation.
22%
Quality Rejection Rate
Multi-level quality checks and fixed inspection plans lower non-conformities.
30%
Procurement Costs
Optimized supplier negotiations and bulk order strategies reduce your overall sourcing expenses.
20%
Manual Processing Time
Automation of sourcing and supplier management significantly reduces time spent on manual tasks.
Ensuring Consistent Quality with Rigorous Sub-Assembly Inspections
Frigate ensures thorough quality control by applying rigorous inspections at every stage of the sub-assembly process. Each component undergoes precise dimensional checks and functional testing before integration into the final product. This attention to detail helps detect issues early, ensuring that all parts meet stringent specifications. By addressing quality at each sub-assembly phase, potential defects are minimized, leading to a more reliable and consistent final product with reduced rework and fewer failures.
Get Clarity with Our Manufacturing Insights
- Real Impact
Words from Clients
See how global OEMs and sourcing heads describe their experience with our scalable execution.
“Quick turnaround and solid quality.”
“The instant quote tool saved us time, and the parts were spot-on. Highly recommend Frigate!”
“I would strongly recommend Frigate to anyone who wants to do Rapid Prototyping, and take their ideas to manufacturing. One firm doing all kinds of Product Development!”
“Great service, fair price, and the parts worked perfectly in our assembly.”
“Top-notch machining and fast shipping. Very satisfied with the results.”
“The next disruption is happening in Prototyping & Manufacturing on-demand and Frigate is leading the way! I personally believe the Frigate's way of IIOT enabled cloud platform with Al.”
“Frigate delivered high-quality parts at a competitive price. The instant quote tool is a huge plus for us!”
“We appreciate the precision and quality of the machined components in the recent delivery—they meet our specifications perfectly and demonstrate Frigate’s capability for excellent workmanship.”
“Flawless execution from quote to delivery.”
“I am absolutely happy to work with supplier like Frigate who were quite proactive & result oriented . Frigate has high willingness team who has strong know how & their passion towards the products & process were absolutely thrilling.”
“The precision on these parts is impressive, and they arrived ahead of schedule. Frigate’s process really stands out!”
“Parts were exactly as spec’d, and the instant quote made budgeting a breeze.”
“Good value for the money.”
“The finish was perfect, and the team was easy to work with.”
“Working with Frigate has been great. Their proactive, results-driven approach and expertise shine through in every project. It's been a pleasure collaborating with them.”
"We are highly satisfied with the timely delivery and quality of the MIG Welding Cable from Frigate. Their attention to detail, secure packaging, and quick responsiveness stood out. We confidently recommend Frigate Engineering Services Pvt. Ltd. as a reliable manufacturing partner."
Having Doubts? Our FAQ
Check all our Frequently Asked Question
Custom sub-assembly breaks down complex assembly tasks into smaller, more manageable processes. This enables parallel production of components, which significantly shortens overall lead times and optimizes workflow, leading to faster product completion.
Each sub-assembly undergoes detailed inspections, including dimensional verification, functionality tests, and alignment checks, to ensure that all components meet strict industry standards and minimize defects before final integration.
Precision is achieved through advanced machinery, automated processes, and precise manual techniques. These ensure that each component is positioned with tight tolerances for perfect alignment and functionality within the sub-assembly.
Sub-assembly ensures that each unit is built with consistent quality at every stage. By isolating each component, it allows for more focused testing and adjustments, ultimately improving the overall reliability and consistency of the final product.
Sub-assembly allows for managing intricate designs by organizing and integrating complex components in a modular approach. This reduces assembly complexity, ensures proper component fitment, and simplifies troubleshooting during the final assembly phase.
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LOCATIONS
Registered Office
10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
Operations Office
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
Other Locations
- Bhilai
- Chennai
- Texas, USA
