Injection Molding Services
Frigate specializes in creating highly customized, on-demand prototype or production molds tailored to a diverse array of industries, from automotive to medical devices. Our offerings include a wide selection of materials, polishes, surface textures, and colors, ensuring your components meet both functional and aesthetic requirements.
What We Do
Our Injection Molding Offerings
Our experienced engineers build custom molds tailored to your specific needs. We offer various molding options to suit your project requirements.
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- Instant Quotation
- On-Time Delivery
- Affordable Cost
Advanced Capabilities & Applications
Advanced Machinery and Diverse Material Capabilities for Exceptional Outcomes
At Frigate, we harness cutting-edge Toshiba and STM machines, ranging from 100 to 775 tons, to ensure precise and efficient manufacturing processes. Our state-of-the-art equipment empowers us to work with a diverse array of materials, including Nylon, ABS, Polycarbonate, and engineering-grade polymers, among others.
Whether it’s small medical inserts or large automotive and defense parts, our machinery and material capabilities enable us to cater to a wide range of needs. We specialize in engineering-grade polymers, utilizing advanced techniques to achieve intricate shapes and contours with precision.
Our Business Verticals
Automotive Parts Manufacturing
Consumer Electronics
Medical Device Industry
Packaging and Containers
Construction Materials
Aerospace Components
Household Goods and Appliances
Toys and Games
Injection Molding Process
Our injection molding process begins with meticulous material preparation, followed by melting and injection into precision-crafted molds made from steel or aluminum. As the molten plastic cools and solidifies, it takes the shape of the desired part. Throughout this streamlined process, we uphold strict quality control measures to ensure each component meets our high standards for accuracy and durability.
After a thorough inspection, the finished parts are expertly packaged and delivered to our clients, guaranteeing reliable and timely service.Â
Leverage Our Injection Molding Expertise for Flawless Part Production
At Frigate, we go beyond simply quoting your project. Our certified injection molding experts meticulously review your drawing and 3D files. We then engage in a collaborative consultation to ensure your design specifications translate perfectly into high-quality, functional parts. We analyze your design for optimal production and part quality, including,Â
- Machinability (part size, tolerances)Â
- Material selectionÂ
- Functionality (surface finishes, draft angles)Â
- Cost-effectiveness (undercuts, wall thickness, radii)Â
Versatile Materials for Superior Moulding
At Frigate, we utilize a diverse range of materials to meet the unique needs of our clients,Â
- Noril 30% GF
- Nylon 30% GF
- ABS
- Polycarbonate
- Nylon 66
- Engineering
- Grade Polymers
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With our expertise in injection molding, we can mold a variety of products and parts, ranging from small medical inserts to large automotive and defense components.Â
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Frigate Approach
Why choose Frigate?
Experience precision, reliability, and efficiency with Frigate’s injection molding services. Trust us to deliver superior quality components tailored to your specifications, from material selection to final delivery. Contact us today to discuss your project needs and discover how Frigate can support your manufacturing requirements with excellence.Â
What Our Customers Say about Frigate
21%
Faster Manufacturing
Having Doubts? Our FAQ
Check all our Frequently Asked Question
There are three primary procedures to consider when plastic injection molding: hybrid, electric, and hydraulic. Speak with a qualified engineer for advice on the best course of action for your project.Â
Let Frigate help you determine the volume of your project. Our plant specializes in low, intermediate, and high-volume injection molding to meet the demands of different projects.Â
Since precise molds are the main manufacturing expense, it is imperative to invest in high-quality steel molds. Frigate guarantees long-lasting molds that provide great return on investment.Â
- Eliminate Undercuts.Â
- Simplify Features.Â
- Employ Core Cavity Approach.Â
- Minimize Cosmetic Finishes.Â
- Design Self-Mating Parts.Â
- Optimize Mold Reuse.Â
- Prioritize DFM Analysis.Â
- Utilize Multi-Cavity Molds.Â
- Assess Part Size.Â
Optimize your mold costs with these strategic approaches for efficient and cost-effective production.Â
Manufacturing Capability/Capacity
Ferrous casting
Mold size(max): 1m X 1m
Weight Range: 1 KG ~ 30 KGS
Mold size(max): 1.5m X 1.5m
Weight Range: 30 KG ~ 150 KGS
Mold size(max): 3m X 3m
Weight Range: 100 KG ~ 1000 KGS
Mold size(max): 500 MM X 500 MM
Weight Range: 0.250 KG ~ 20 KGS
Mold size(max): 500 MM X 500 MM
Weight Range: 0.100 KG X 20 KGS
Non-ferrous casting
Capacity: 5000 MT/a
Range of weight: 100 gm to 20 KGS
Mold size(max): 1 M X 1 M
Weight Range: 0.5 KG X 50 KGS
Mold size(max): 1 M X 1 M
Weight Range: 0.5 KG X 50 KGS
Forging
Capacity: 20,000 Tons per Annum
Range of weight: 300 KG to 1 Ton
Hammering: 5 Ton
Range of weight: 0.2 KG to 200 KGS
Hammering: 1600 Ton Hydraulic press
Ring size: 350 MM OD to 3000 MM OD
Range of weight: 15 KGS to 3200 KGS
Materials
Carbon Steel, Stainless Steel (AUSTENITE), Alloy Steel, Stainless Steel (MARTENSITE), etc.
Machining
1 to 1000 MM
1 to 1000 MM
1 to 1000 MM
Materials
Steel, Aluminum, Brass, Copper, Titanium, Nickel Alloys, Tungsten Carbide, etc.
Plastics
Materials
1250 X 1250 MM
Within 10 microns
Engineering Plastics, Polyethylene, Polypropylene, Polyvinyl chloride, Polyethylene terephthalate, Bioplastics, etc.
Rubber
Materials
Natural rubber, Styrene-Butadiene Rubber, Nitrile Butadiene Rubber, Silicone Rubber, Fluorocarbon Rubber, Recycled Rubber, etc.
Heavy Fabrication
24000 MT/a
Materials
CS / MS, Alloy steel, Stainless Steel, etc.
Sheet Metal Fabrication
0.8 to 25 mm
Materials
Mild Steel, Stainless Steel, Aluminum, Brass, Copper, etc.
We'd love to Manufacture for you!
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LOCATIONS
Global Sales Office
818, Preakness lane, Coppell, Texas, USA – 75019
Registered Office
23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.
Operations Office
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ã…¤
