Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade enclosures provide durable, customizable protection with efficient thermal management for high-performance applications.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
Die Casting Mold Core maintains surface integrity in high-velocity metal impact zones through application of hard coatings such as PVD CrN and plasma nitrides. Erosion-prone regions are reinforced using localized tool steel overlays and post-machining thermal stress relief, extending service life during sustained exposure to turbulent melt flow.
Die Casting Mold Core is manufactured to hold tolerance bands within ±5 microns across the functional axis, using precision EDM and five-axis simultaneous milling. Material phase stability is ensured via sub-zero treatment, minimizing distortion during thermal cycling and preserving cavity geometry throughout production.
Die Casting Mold Core ensures reliable part release by integrating optimized draft geometry with sub-0.4 Ra surface finish. Application of dry-film lubricants or PVD surface coatings enables clean separation at ejection, reducing buildup of aluminum soldering and improving cavity uptime.
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Die Casting Mold Core enables precise internal geometry control for complex housing cavities under high-pressure aluminum alloy casting conditions.
Die Casting Mold Core supports tight thermal tolerance and dimensional uniformity for casted motor housings exposed to fluctuating electromagnetic and thermal loads.
Die Casting Mold Core ensures fine-fin geometry accuracy for aluminum-based heat sinks requiring high surface-area-to-mass ratio with thermal consistency.
Die Casting Mold Core achieves structural symmetry and wall thickness repeatability in lightweight aerospace-grade magnesium alloy bracket production.
Die Casting Mold Core maintains critical vane spacing and flow channel uniformity in high-velocity fluid impeller castings with complex curvature.
Die Casting Mold Core provides micron-level cavity detailing for multi-port connector castings requiring electromagnetic shielding and thermal dissipation features.
Die Casting Mold Core incorporates conformal cooling circuits using DMLS or multi-part brazed assemblies to manage localized hot spots. This enables faster solidification, reduces thermal gradients, and maintains thermal equilibrium in deep-cavity core regions, directly improving casting density and dimensional accuracy.
Die Casting Mold Core is produced with self-locating shoulders, keyed seats, and anti-rotation slots to facilitate repeatable installation. Tolerances at mating interfaces are ground to within 10 microns, ensuring proper alignment without secondary fitting or shimming during core changeover.
Check all our Frequently Asked Question
Frigate uses thermally optimized tool steels and integrates conformal cooling paths via additive manufacturing or deep-hole drilling. Heat simulations are conducted to predict gradient zones and core expansion behavior. Each Die Casting Mold Core design includes cooling channel validation using thermal flow analysis. This ensures minimal thermal shock and dimensional drift during repeated cycles.
Frigate applies sub-zero cryogenic treatment after hardening to stabilize the Die Casting Mold Core microstructure. This reduces retained austenite and controls volumetric distortion. Cores are CNC-finished post-treatment to restore tolerances within ±0.005 mm. Final inspection includes CMM verification at multiple thermal states.
Frigate selects core materials based on melt velocity and alloy aggressiveness—using H13, 1.2367, or high-speed steel grades. High-impact regions receive localized hardfacing or CrN/PVD coating for improved erosion resistance. Frigate uses flow simulation to predict and reinforce vulnerable core surfaces. This improves performance in aluminum alloys with high silicon content.
Frigate finishes critical surfaces below 0.3 μm Ra and applies nitriding or TiAlN coatings to minimize metal adhesion. Surface topography is optimized to disrupt metallurgical bonding between core and alloy. Material pairings are selected based on casting alloy to reduce chemical reactivity. This approach minimizes cycle interruptions and die maintenance.
Frigate integrates micro-vent slots and vented ejector pin systems into the Die Casting Mold Core assembly. Core geometry is modeled to promote laminar flow and minimize air entrapment. Advanced casting simulation validates vent placement before production. This reduces internal porosity and improves casting quality consistency.
Submit the form below and our representative will be in touch shortly.
818, Preakness lane, Coppell, Texas, USA – 75019
10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!