Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade enclosures provide durable, customizable protection with efficient thermal management for high-performance applications.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
Type M Power Cords support a minimum of 5,000 mating cycles without deviation in contact alignment or dielectric breakdown. The plug geometry complies with SANS 164-1, ensuring tight coupling with socket interfaces under mechanical vibration. Reinforced thermoplastic or rubber molding with 850°C glow-wire compliance enhances impact resistance in field-deployed systems.
Each Type M Power Cord is subjected to dielectric testing at 2.5kV AC for 1 minute with insulation resistance exceeding 100 MΩ at 500V DC. These metrics ensure adequate separation in high-transient or surge-prone environments. Conductor insulation follows IEC 60227 or IEC 60245 standards with options for thermoplastic or elastomeric sheathing.
Outer jackets of Type M Power Cords are constructed using oil-resistant, UV-stabilized chloroprene or PVC compounds compliant with IEC 60529 for ingress protection up to IP67. These cords maintain mechanical integrity under high humidity, surface abrasion, and exposure to hydrocarbons, making them appropriate for outdoor and industrial-grade installations.
Need reliable Heat Sinks for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Supports high-current portable equipment with rugged connectors and insulation suitable for abrasive, high-temperature, and outdoor use conditions.
Delivers stable 15A current to HVAC systems requiring consistent voltage under continuous load and high ambient temperatures.
Interfaces securely with generator outlets, ensuring minimal contact resistance and mechanical stability under vibration or movement.
Powers analytical and test devices with strict voltage stability and dielectric isolation requirements in controlled indoor environments.
Supplies uninterrupted power to compressors and defrost systems with heat-resistant insulation for extended operational duty cycles.
Handles inductive load spikes from industrial-grade battery charging systems without insulation failure or terminal overheating.
Type M Power Cords are assembled using Class 5 fine-stranded tinned copper conductors up to 3×2.5 mm², achieving >97% IACS conductivity. This reduces line losses across extended cable runs while maintaining ampacity ratings within the limits defined by IEC 60364. Conductor stranding enhances flexibility for routing in confined cable management systems.
Plug pins of Type M Power Cords follow dimensional and positional tolerances within ±0.05 mm as per SANS 164-1, ensuring reliable contact pressure and socket retention. Ground pin orientation and socket depth support secure insertion and low arcing during connection or disconnection under load. Contact surfaces are nickel- or tin-plated for corrosion resistance.
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Frigate manufactures Type M Power Cords with plug pin tolerances maintained within ±0.05 mm, ensuring exact alignment with SANS 164-1 sockets. Pin and sleeve dimensions are verified using optical comparators and precision gauges. This reduces arcing and insertion force variability during repetitive use. Consistency in mechanical fit improves long-term electrical contact stability.
Frigate performs high-voltage dielectric strength tests up to 2.5kV AC and insulation resistance testing at 500V DC per IEC 60227. Each batch is subjected to thermal aging cycles and cold bend tests between -25°C and +125°C. The insulation undergoes volume resistivity and elongation checks. These tests ensure safe operation under thermal and electrical stress.
Frigate uses Class 5 fine-stranded copper to enhance flex life and reduce micro-cracking under repeated bending. Cord sets are tested to withstand over 1 million flexing cycles using dynamic cable flex machines. Additional strain reliefs are overmolded at both ends for mechanical decoupling. This construction supports use in mobile or vibration-prone systems.
Frigate offers Type M Power Cords with outer jackets made from chloroprene rubber or oil-resistant PVC compounds. These materials resist degradation from lubricants, fuels, and industrial solvents. Each jacket formulation is tested against ISO 1817 chemical exposure protocols. This makes the cords suitable for automotive workshops, machine shops, and chemical plants.
Frigate supplies shielded variants of Type M Power Cords upon request, incorporating braided copper screens or aluminum foil wraps. Shielding effectiveness is tested to reduce radiated emissions in accordance with CISPR 11 Class A. Ground continuity is ensured by low-impedance bonding between shield and ground pin. This configuration supports operation in EMI-sensitive installations.
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10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!