Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade enclosures provide durable, customizable protection with efficient thermal management for high-performance applications.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
RF Coaxial Connector Body geometry dictates the impedance uniformity along the signal path. Any radial misalignment or dielectric cavity offset within the body causes localized impedance variation, generating return loss and ripple across the passband. A high-precision RF Coaxial Connector Body maintains concentricity between the center conductor bore and outer shield within ±10 µm, ensuring a continuous 50-ohm or 75-ohm transmission environment. This preserves S11 parameters and suppresses signal reflections in high-frequency transceiver chains.
RF Coaxial Connector Bodies that lack uniform conductive enclosures or have insufficient ground contact mechanisms are vulnerable to electromagnetic leakage. This interferes with nearby analog circuits and compromises system-level EMC compliance. A shield-optimized RF Coaxial Connector Body includes 360° machined contact fingers, conductive gaskets, and unified barrel enclosures with no parting gaps. These features collectively deliver shielding effectiveness beyond 110 dB across 1–18 GHz, protecting the signal chain from both ingress and egress EMI.
RF Coaxial Connector Bodies in high-power systems face thermal loading due to conductor losses and reflected power. Without sufficient thermal conductivity and uniform contact pressure, the connector body becomes a hotspot, accelerating dielectric aging and metal fatigue. A thermally robust RF Coaxial Connector Body employs CuZn or BeCu substrates with >300 W/m·K conductivity and surface plating stacks (Ni–Au or Ni–Ag) that reduce thermal resistance at the interface. These configurations maintain thermal equilibrium during >100 W continuous RF transmission.
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RF Coaxial Connector Body enables low-reflection signal transfer across antenna arrays, maintaining impedance continuity in high-bandwidth transceiver modules.
Provides mechanical stability and shielding integrity in phased array radar assemblies operating at high power and wide microwave frequency ranges.
Supports secure RF interconnection under thermal cycling and vibration, ensuring minimal VSWR variation in critical communication and navigation systems.
Ensures phase-matched RF signal integrity in MRI and CT systems with tight tolerance coaxial interfaces and repeatable mating characteristics.
Maintains low insertion loss and high shielding efficiency across UHF/VHF frequencies in analog and digital terrestrial broadcasting infrastructure.
Facilitates precision RF path routing and thermal stability in low-mass, high-frequency satellite payloads subjected to vacuum and radiation environments.
In aerospace and military RF systems, mechanical stresses from vibration and repeated shock can compromise connection stability. A standard RF Coaxial Connector Bodies may experience fretting at the threads or lose axial retention under such conditions. A ruggedized RF Coaxial Connector Bodies counters this with deep-thread profiles, anti-rotation keys, and compliance to MIL-STD-202 Method 204 and Method 213 standards.
Production lines utilizing automated or semi-automated connector installation suffer yield loss when connector bodies vary in dimensions like mating length, flange thickness, or thread major diameter. A dimensionally stable RF Coaxial Connector Body is CMM-verified and held to ±0.01 mm tolerances in all critical dimensions, including dielectric seat depth and engagement length.
Check all our Frequently Asked Question
Frigate calibrates each clamp using programmable force profiles specific to the durometer rating of the tubing. Custom spring constants and cam geometries are applied to maintain occlusion force within ±2%. This ensures flow cut-off without collapsing or damaging tubing walls. Finite element simulation is used to model contact stress zones before prototyping.
Clamp jaws are CNC machined and validated using optical CMM with ±10 μm resolution. Frigate applies GD&T principles to control flatness, parallelism, and perpendicularity of the jaw faces. These tolerances are critical to maintaining uniform contact pressure over >50,000 actuation cycles. Surface roughness (Ra) is also controlled below 0.8 μm to prevent tubing abrasion.
Frictional wear is minimized using tribologically optimized materials like PTFE composites or DLC-coated stainless steel. Frigate tests wear coefficients under simulated actuation profiles exceeding 100,000 cycles. Real-time data from endurance rigs help determine the lowest possible coefficient of friction while maintaining grip. Clamp surfaces are treated for hardness and low-friction interaction with silicone and PVC tubing.
Frigate incorporates magnetic or optical position sensors directly into the clamp mechanism. These sensors verify open/closed states within 20 ms for integration into closed-loop control systems. Signal debouncing and positional hysteresis thresholds are calibrated to ±1°. This ensures the machine responds immediately to occlusion errors or unexpected clamp disengagement.
Material selection considers coefficient of thermal expansion and hygroscopic behavior under IEC 60601 operating conditions. Frigate uses stabilized polymers and anodized aluminum to prevent clamp warping or creep. Accelerated life testing at 40°C/90% RH for 96 hours validates geometry retention. Clamp mechanisms are also designed with slotted geometries to allow uniform thermal expansion.
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818, Preakness lane, Coppell, Texas, USA – 75019
10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!