Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade enclosures provide durable, customizable protection with efficient thermal management for high-performance applications.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
Locking Power Cord utilizes low-resistance, high-conductivity contacts made from nickel-plated copper alloys capable of handling high inrush currents without thermal deformation. Termination systems maintain sub-10 milliohm contact resistance under full load (up to 16A at 250V AC), reducing power losses and eliminating contact chatter during startup surges in power-critical environments such as blade servers and CNC control units.
Locking Power Cord enables denser cable deployment by eliminating the need for redundant cable retention clips or external fasteners. The plug-to-inlet locking design maintains axial alignment and consistent insertion depth, minimizing contact wear and thermal interface variability. This promotes uniform current distribution in data center PDUs and high-density equipment racks operating at 60–75% continuous load capacity.
Locking Power Cord features reinforced PA66 glass-filled housing with strain relief molded to exceed 25kg axial pull tests. This structure maintains dimensional stability and dielectric strength above 2,000V RMS after repeated coupling cycles (>10,000 insertions), making it suitable for equipment requiring frequent reconnections, including field-serviceable instruments and lab-grade power analyzers.
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Prevents unintentional disconnections in high-density PDUs; supports 250V/16A loads under continuous uptime conditions with secure IEC locking interfaces.
Maintains stable power in mobile diagnostic carts and imaging systems; resists connector creep during equipment repositioning and field servicing.
Secures AC input in remote base station enclosures; withstands high vibration and temperature fluctuations in outdoor communication installations.
Provides fixed connection in control cabinets exposed to high EMI and motion; supports shielded cable configurations with locking terminations.
Ensures uninterrupted signal chain by locking power connectors in field-deployed broadcast racks and mobile studio environments with frequent relocation.
Delivers stable voltage to precision analyzers and spectrometers; prevents voltage dips caused by accidental cord displacement during calibration procedures.
Locking Power Cord uses twist-lock or detent mechanisms to maintain mechanical restraint in dynamic assemblies subjected to translational motion or angular stress. The locking interface remains secured under load displacement, ensuring no loss of terminal pressure or insulation failure during operation of mobile diagnostic carts, robotic arms, or transport racks in logistics systems.
Locking Power Cord conforms to regional and international safety certifications including UL 817, CSA C22.2 No. 21, IEC 60320, ENEC, and PSE. Conductor insulation is rated for 105°C continuous operation, with flame-retardant materials tested under VW-1 and FT2 standards. This guarantees safe deployment across cross-border manufacturing setups, reducing supplier qualification cycles for global OEMs.
Check all our Frequently Asked Question
Frigate uses nickel-plated copper alloy contacts with spring force optimized for less than 10 milliohm contact resistance. The locking mechanism prevents micro-movements that cause resistance increase over time. All units are tested under IEC 60512 mechanical endurance protocols. This ensures stable conductivity even after 10,000 insertion cycles.
Frigate Power Cords employ integrated latch or twist-lock designs with retention force above 30 Newtons. These locks maintain constant terminal pressure in high-vibration or movement-intensive environments. Retention is verified through pull testing per UL 817 and IEC 60320 standards. This eliminates the need for external cable clamps.
Frigate uses insulation systems rated to withstand 2,000V RMS dielectric strength, even in compact connector profiles. Materials like PA66 GF30 and TPE are selected for high tracking index and thermal stability. Each cable undergoes hipot testing before shipment. This ensures compliance with UL, CSA, and VDE insulation standards.
Yes, Frigate designs cables with thermal-rated contacts and insulation stable up to 105°C. Materials resist expansion/contraction-induced micro gaps at the terminal interface. Locking features maintain constant insertion depth under thermal load. This makes them ideal for servers, automation, and telecom systems experiencing frequent temperature variation.
Frigate provides C13/C14, C19/C20, and custom molded connectors with locking features for various voltage and current ratings. Options include shielded cables, color-coded jackets, and high-flex conductors. All assemblies are manufactured with controlled impedance and EMI containment in mind. Custom lengths, plug orientations, and locking types are available on request.
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10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
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