Sub Assembly Services
Frigate provides precise sub-assembly integration with advanced component alignment and tolerances. We utilize automated processes, ensuring high-quality, complex sub-assemblies for critical industry applications.
Our Clients
Advantages of Sub Assembly Services
Improved Efficiency
Sub-assembly allows parallel production, reducing lead times by assembling components separately before final assembly, streamlining overall processes.
Enhanced Precision
By focusing on specific parts, sub-assembly ensures higher tolerance and accuracy, minimizing errors in the final product.
Cost Reduction
Separating sub-assembly tasks allows for optimized labor, reduces overhead, and minimizes waste, leading to overall cost savings.
Better Quality Control
Sub-assembly processes enable targeted quality checks at each stage, ensuring defects are caught early and improving final product reliability.
Custom Sub-Assembly Services for Precision and Efficiency
Custom sub-assembly services streamline production by integrating individual components with high precision before final assembly. This process ensures better alignment, improved tolerances, and higher quality control. Separating tasks into specialized sub-assemblies reduces the overall production cycle, reducing costs and increasing efficiency. Each stage includes thorough quality checks to ensure reliability and minimize defects, leading to a more consistent final product.
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- Instant Quotation
- On-Time Delivery
- Affordable Cost
Our Sub Assembly Process
High-quality parts and materials are sourced according to specifications, ensuring compatibility and performance in the final assembly.
Each component is thoroughly inspected for defects, and dimensions, material properties, and functionality are verified before the assembly begins.
Components are arranged into smaller, functional units or sub-assemblies, focusing on specific part groupings for easier integration.
Parts are carefully assembled with high precision, using automated or manual techniques to ensure alignment and proper fit.
Each sub-assembly undergoes rigorous quality checks, including dimensional verification, functional testing, and inspection for defects.
Completed sub-assemblies are delivered for final assembly and integrated into the larger product with minimal adjustments required.
Accelerating Production Timelines with Efficient Sub-Assembly Solutions
Frigate’s custom sub-assembly services streamline complex production tasks. The process can be managed in parallel by isolating components into smaller sub-assemblies, reducing the overall production time. This approach eliminates bottlenecks when all components are assembled simultaneously, improving workflow efficiency. This modular method integrates sub-assemblies quickly into the final assembly, helping meet project deadlines and reducing lead times without compromising quality.
Our Sub Assembly Process
At Frigate, we ensure optimal machinery performance through precise engineering. Our components are designed to withstand high stress, wear, and harsh conditions.
High-quality parts and materials are sourced according to specifications, ensuring compatibility and performance in the final assembly.
Each component is thoroughly inspected for defects, and dimensions, material properties, and functionality are verified before the assembly begins.
Components are arranged into smaller, functional units or sub-assemblies, focusing on specific part groupings for easier integration.
Parts are carefully assembled with high precision, using automated or manual techniques to ensure alignment and proper fit.
Each sub-assembly undergoes rigorous quality checks, including dimensional verification, functional testing, and inspection for defects.
Completed sub-assemblies are delivered for final assembly and integrated into the larger product with minimal adjustments required.
Industries We Serve
Improving Efficiency and Quality in Automotive Component Assembly
Complex assembly operations in the automotive sector often result in longer lead times and inconsistent quality. Sub-assembly services address these issues by isolating components into manageable units, allowing for parallel assembly and increased efficiency. Each sub-assembly is carefully aligned, assembled, and inspected for precision and functionality, ensuring that all parts meet strict industry standards. This focused approach minimizes defects, speeds up production, and ultimately results in superior performance and reliability in automotive components.
- Solid Progress
What You Gain with Us
We make your profitability and operations easier with practical approach.
↓ 7-8%
OPS COST
↓ 2-3%
COGM
3X
Aggregation
↑ 25%
Machinery Utilisation
↓ 50%
Expedition
↑ 30%
Frigater Revenue
Ensuring Consistent Quality with Rigorous Sub-Assembly Inspections
Frigate ensures thorough quality control by applying rigorous inspections at every stage of the sub-assembly process. Each component undergoes precise dimensional checks and functional testing before integration into the final product. This attention to detail helps detect issues early, ensuring that all parts meet stringent specifications. By addressing quality at each sub-assembly phase, potential defects are minimized, leading to a more reliable and consistent final product with reduced rework and fewer failures.
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What Our Customers Say about Frigate
21%
Faster Manufacturing
Having Doubts? Our FAQ
Check all our Frequently Asked Question
Custom sub-assembly breaks down complex assembly tasks into smaller, more manageable processes. This enables parallel production of components, which significantly shortens overall lead times and optimizes workflow, leading to faster product completion.
Each sub-assembly undergoes detailed inspections, including dimensional verification, functionality tests, and alignment checks, to ensure that all components meet strict industry standards and minimize defects before final integration.
Precision is achieved through advanced machinery, automated processes, and precise manual techniques. These ensure that each component is positioned with tight tolerances for perfect alignment and functionality within the sub-assembly.
Sub-assembly ensures that each unit is built with consistent quality at every stage. By isolating each component, it allows for more focused testing and adjustments, ultimately improving the overall reliability and consistency of the final product.
Sub-assembly allows for managing intricate designs by organizing and integrating complex components in a modular approach. This reduces assembly complexity, ensures proper component fitment, and simplifies troubleshooting during the final assembly phase.
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LOCATIONS
Global Sales Office
818, Preakness lane, Coppell, Texas, USA – 75019
Registered Office
23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.
Operations Office
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
